• Title/Summary/Keyword: Hole Accuracy

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Fabrication and Evaluation of Machinability of Diamond Particle Electroplating Tool for Cover-Glass Edge Machining (커버 글래스 엣지 가공을 위한 다이아몬드 입자 전착 공구 제작 및 가공성 평가)

  • Kim, Byung-Chan;Yoon, Ho-Sub;Cho, Myeong-Woo
    • Design & Manufacturing
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    • v.11 no.1
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    • pp.1-6
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    • 2017
  • In these days, due to generalization of using smart mobile phone and wearable device such as smart watch, demand of Cover-glass and touch screen panel for protecting display increases. With increasing the demand of Cover-glass, slimming technique is promising for weight lightening, zero bezel. Cover-glass produced by this technique is required to decreasing thickness with increase strength. In the Cover-glass manufacturing process, mechanical processing and chemical processing has improve in the strength. Generally, Diamond electrodeposition wheel is used in mechanical process. Reinforced glass with the characteristics of the brittle and high hardness was manufactured by using a diamond electrodeposition wheel. At this time, Because of surface of the tool present non-uniform distribution of diamond particle, it has generate Loading of wheel and it has been decrease life of grinding tool, efficiency of grinding, quality and shape accuracy of workpiece. Thus Research is needed to controling particle distribution of diamond electrodeposition wheel uniformly. And it is necessary to study micro hole machining such as proximity senser hole, speaker hole positioned Cover-glass. Reinforced glass with the characteristics of the brittle and high hardness is difficult to machining. Processing of reinforced glass have generated wear of tool, micro cracks. Also, it is decreasing shape accuracy. In this paper, We conducted a study on how to control particle distribution uniformly about the diamond tool manufactured using elecetodeposition processing. It analyzed the factors that affect the arrangement of the particles in the electrodeposition process by design of experiment. And There is produced the grinding tool, which derives an optimum deposition conditions, for processing Cover-glass edge and the machinability was evaluated.

Improved Positioning Algorithm for Wireless Sensor Network affected by Holes (홀 영향을 받는 무선 센서 네트워크에서 향상된 위치 추정 기법)

  • Jin, Seung-Hwan;Yoo, Sang-Jo
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.34 no.10A
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    • pp.784-795
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    • 2009
  • An accurate positioning estimation in the wireless sensor networks (WSN) is very important in which each sensor node is aware of neighbor conditions. The multi-hop positioning estimation technique is considered as one of the suitable techniques for the WSN with many low power devices. However geographical holes, where there is no sensor node, may severely decrease the positioning accuracy so that the positioning error can be beyond the tolerable range. Therefore in this paper, we analyze error factors of DV-hop and hole effect to obtain node's accurate position. The proposed methods include boundary node detection, distance level adjustment, and unreliable anchor elimination. The simulation results show that the proposed method can achieve higher positioning accuracy using the hole detection and enhanced distance calculation methods compared with the conventional DV-hop.

A Study on the Development of a Specialized Prototype End-Effector for RDSs(Robotic Drilling Systems) (RDS(Robotic Drilling System) 구축을 위한 전용 End-Effector Prototype 개발에 관한 연구)

  • Kim, Tae-Hwa;Kwon, Soon-Jae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.6
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    • pp.132-141
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    • 2013
  • Robotic Drilling Systems(RDSs) set the standard for the factory automation systems in aerospace manufacturing. With the benefits of cost effective drilling and predictive maintenance, RDSs can provide greater flexibility in the manufacturing process. The system can be easily adopted to manage very complex and time-consuming processes, such as automated fastening hole drilling processes of large aircraft sections, where it would be difficult accomplished by workers following teaching or conventional guided methods. However, in order to build an RDS based on a CAD model, the precise calibration of the Tool Center Point(TCP) must be performed in order to define the relationships between the fastening-hole target and the End Effector(EEF). Based on the kinematics principle, the robot manipulator requires a new method to correct the 3D errors between the CAD model of the reference coordinate system and the actual measurements. The system can be called as a successful system if following conditions can be met; a. seamless integration of the industrial robot controller and the IO Level communication, b. performing pre-defined drilling procedures automatically. This study focuses on implementing a new technology called iGPS into the fastening-hole-drilling process, which is a critical process in aircraft manufacturing. The proposed system exhibits better than 100-micron 3D accuracy under the predefined working space. Based on the proposed EEF fastening-hole machining process, the corresponding processes and programs are developed, and its feasibility is studied.

Calibration of a Five-Hole Multi-Function Probe for Helicopter Air Data Sensors

  • Kim, Sung-Hyun;Kang, Young-Jin;Myong, Rho-Shin;Cho, Tae-Hwan;Park, Young-Min;Choi, In-Ho
    • International Journal of Aeronautical and Space Sciences
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    • v.10 no.2
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    • pp.43-51
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    • 2009
  • In the flight of air vehicles, accurate air data information is required to control them effectively. Especially, helicopters are often put in drastic motion involved with high angle of attacks in order to perform difficult missions. Among various sensors, the multi function probe (MFP) has been used in the present study mainly owing to its advantages in structural simplicity and capability of providing various information such as static and total pressure, speed, and pitch and yaw angles. In this study, a five-hole multi-function probe (FHMFP) is developed and its calibration is conducted using multiple regressions. In this work a calibration study on the FHMFP, an air data sensor for helicopters, is reported. It is shown that the pitch and yaw angles' accuracy of calibration is ${\pm}0.91^{\circ}$ at a cone angle of $0^{\circ}{\sim}30^{\circ}$ and ${\pm}2.0^{\circ}$ at $30^{\circ}{\sim}43^{\circ}$, respectively, which is summarized in table 3.

Relationship between the Body Dimension of Sea Eel , Astroconger Myriaster and the Mesh Size of Fishing Gear ( 2 ) (붕장어의 어체재원과 어구강목과의 관계 ( 2 ))

  • Jang, Choong-Sik;Park, Byung-Soo;Lee, Myeong-Kyu
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.28 no.4
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    • pp.380-384
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    • 1992
  • The authors carried out an experimental fishing of Sea eel(Astroconger Myriaster) Pots to find the accuracy of the relationship formula between body dimensions and the optimum diameter of pot hole. The diameter of pot hole was used by an experimental fishing were 0.7, 0.9, 1.0, 1.5, 2.0cm. the number of pot were 271, 278, 283, 296 respectively. An experimental fishing was performed during October, 1988 in the southern Sea of Korea. The results obtained can be summarized as follows; 1. The relationship formula between body dimensions was very accurate. 2. Optimum diameter of pot hole must be made 1.5cm at least.

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A Fast Scheme for Inverting Single-Hole Electromagnetic Data

  • Kim Hee Joon;Lee Jung-Mo;Lee Ki Ha
    • Proceedings of the KSEEG Conference
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    • 2002.04a
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    • pp.167-169
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    • 2002
  • The extended Born, or localized nonlinear approximation of integral equation (IE) solution has been applied to inverting single-hole electromagnetic (EM) data using a cylindrically symmetric model. The extended Born approximation is less accurate than a full solution but much superior to the simple Born approximation. When applied to the cylindrically symmetric model with a vertical magnetic dipole source, however, the accuracy of the extended Born approximation is greatly improved because the electric field is scalar and continuous everywhere. One of the most important steps in the inversion is the selection of a proper regularization parameter for stability. Occam's inversion (Constable et al., 1987) is an excellent method for obtaining a stable inverse solution. It is extremely slow when combined with a differential equation method because many forward simulations are needed but suitable for the extended Born solution because the Green's functions, the most time consuming part in IE methods, are repeatedly re-usable throughout the inversion. In addition, the If formulation also readily contains a sensitivity matrix, which can be revised at each iteration at little expense. The inversion algorithm developed in this study is quite stable and fast even if the optimum regularization parameter Is sought at each iteration step. Tn this paper we show inversion results using synthetic data obtained from a finite-element method and field data as well.

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The Fatigue Strength and the Fatigue Life Prediction in Plain Woven Glass/Epoxy Composite Plates (Glass/Epoxy 복합재료의 피로강도평가 및 피로수명예측)

  • 김정규;김도식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.10
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    • pp.2475-2482
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    • 1993
  • The effects of the hole size(2R) and the specimen width(W) on the fatigue strength and the fatigue life in plain woven glass/epoxy composite plates are experimentally investigated under constant amplitude tensile fatigue loading. It is shown in this study that the notch sensitivity under fatigue loading is lower than that under static loading. It can be explained by the fact that the stress concentration is relaxed by the damage developed at the boundary of circular hole. To predict the fatigue strength at a specific cycle, the modified point stress criterion represented as a function of the geometry of the specimen(2R and W) is applied. It is found that the model used in the prediction of the notched tensile strength predicts the fatigue strength with reasonable accuracy. A model for predicting the fatigue life in the notched specimen, based on the S-$N_f$, curve in the smooth specimen, is suggested.

The Stress Distribution in a Flat Plate with a Reinforced Circular Hole under Biaxial Loading (보강(補强)된 원형(圓形)구멍을 가진 평판(平板)의 이축하중하(二軸荷重下)에서의 응력분포(應力分布))

  • S.J.,Yim
    • Bulletin of the Society of Naval Architects of Korea
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    • v.8 no.1
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    • pp.53-66
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    • 1971
  • The effect of reinforced circular hole in a flat plate under general biaxial loading conditions is considered. The reinforcement is achieved by attaching a circular ring of uniform rectangular cross section along the boundary of the hole. This investigation includes a theoretical solution and an experimental conformation. In the theoretical analysis, Gurney's method is used to obtain a solution for the stress distribution and the solution is expressed in a general form, so that it can be applicable to the case of general biaxial loading and general values of Poisson's ratios. In the experimental work a systematic series of photoelastic models, as shown in Fig.5 and Table 1, were analyzed on polariscope. The experimental results were in good agreement with the theoretical ones, as shown in Fig.8 and 9. The conclusions derived are as follows: 1) The theoretical results, given in Eq. $(1){\sim}(5)$, are sufficient in accuracy for the engineering design purpose. 2) The stress concentration factor decreases as the ratio n increases, but not significant beyond n=3. 3) The stress concentration factor increase as the ratio m increases, but not significant below m=0.7.

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Direct Teaching and Playback Algorithm for Peg-in-Hole Task using Impedance Control (펙인홀 작업을 위한 임피던스 제어 기반의 직접교시 및 재현 알고리즘)

  • Kim, Hyun-Joong;Back, Ju-Hoon;Song, Jae-Bok
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.5
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    • pp.538-542
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    • 2009
  • Industrial manipulators have been mostly used in large companies such as automakers and electronics companies. In recent years, however, demands for industrial manipulators from small and medium-sized enterprises are on the increase because of shortage of manpower and high wages. Since these companies cannot hire robot engineers for operation and programming of a robot, intuitive teaching and playback techniques of a robot manipulator should replace the robot programming which requires substantial knowledge of a robot. This paper proposes an intuitive teaching and playback algorithm used in assembly tasks. An operator can directly teach the robot by grasping the end-effector and moving it to the desired point in the teaching phase. The 6 axis force/torque sensor attached to the manipulator end-effector is used to sense the human intention in teaching the robot. After this teaching phase, a robot can track the target position or trajectory accurately in the playback phase. When the robot contacts the environment during the teaching and playback phases, impedance control is conducted to make the contact task stable. Peg-in-hole experiments are selected to validate the proposed algorithm since this task can describe the important features of various assembly tasks which require both accurate position and force control. It is shown that the proposed teaching and playback algorithm provides high positioning accuracy and stable contact tasks.

High Dose Rate Ir-192 Source Calibration Method with Newly Designed Calibration Jig (고선량 Ir-192선원 교정기의 제작 및 특성)

  • Yi, Byong-Yong;Choi, Eun-Kyung;Chang, Hye-Sook
    • Radiation Oncology Journal
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    • v.7 no.2
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    • pp.299-303
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    • 1989
  • Authors have developed highly reproducible calibration method for the Micro-Selectron HDR Ir-192 system (Nucletron, Motherland). The new jig has a 10cm radius circular hole in the $30cm{\times}30cm{\times}0.2cm$ acrylic plate, and 5F flexible bronchial tubes are attached around the hole. The source moves along the circle in the tubes and the ionization chamber is placed verticaly at the center of the circular hole (center of the jig). Dose distribution near the center was derived theoretically, and measured with the film dosimetry system. Theoretical calculation and measurement show the error margin below $0.1\%$ for 1mm or 2mm position deviation. We have measured at 12 and 24 points of circle with 1, 6, 11 and 21 second dwell time of source in order to calculate the activity of the source. Measurements have been repeated daily for 50 days. The accuracy and the reproducibility are below $1\%$ error margin. The half life of the source from our measurement is estimated $73.4\pm0.4$ days.

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