• 제목/요약/키워드: High-temperature compression test

검색결과 136건 처리시간 0.02초

고에너지 볼밀법으로 제조된 Al-78Zn Powder를 이용한 스퍼기어의 압출 (Extrusion of Spur Gear Using High-Energy Ball Milled Al-78Zn Powder)

  • 김진우;이상진;이정민;김병민
    • 대한기계학회논문집A
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    • 제33권4호
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    • pp.440-446
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    • 2009
  • This paper was designed to fabricate the miniature spur gear with pitch circle of 2.25mm using extrusion process of a mechanically alloyed Al-78wt%Zn powder. The mechanical alloying of the powder particles were performed for ball milled times of 4h, 8h, 16 and 32h by the planetary ball milling. The mechanical properties of these alloyed powders, which were compacted and sintered-cylindrical preforms, were estimated using compression test. The results showed that the alloyed powder with average particle size of $10{\mu}m$ milled for 32h has the highest compressive(fractured) strength(288MPa). Extrusions of the miniature spur gear using the alloyed powder were carried out at different extrusion temperatures. Extrusion temperature of $300^{\circ}C$ provided the spur gear with the highest relative density and Vickers hardness and without any surface defects.

스크류 열펌프 시스템의 운전제어 방안에 관한 연구 (A Study on the Operating Control of a Heat Pump System with Screw Compressors)

  • 박준택;이영수;김지영;채규정;양희정
    • 설비공학논문집
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    • 제25권3호
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    • pp.168-172
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    • 2013
  • A preliminary performance test of a 30RT 2-stage screw heat pump was carried out in order to develop a high performance large-scale unutilized energy source heat pump system, which will be used for district heating and cooling. In this study, two issues of the system operating control were investigated. The first issue is the mode switching control from 1-stage to 2-stage. A stable 2-stage heating operation is guaranteed, only if the load-side water inlet temperature is over a certain value, where the 1-stage heating operation should be done first from a cold start. The second issue is oil level control. An oil shortage problem in the low stage compressor, which depends on the degree of suction superheat, was solved by a proper oil level control scheme.

스크류 2단 압축 열펌프 시스템의 운전 제어 방안에 관한 연구 (A Study on the Operating Control of a 2-Stage Heat Pump System with Screw Compressors)

  • 김지영;백영진;이영수;나호상
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2006년도 하계학술발표대회 논문집
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    • pp.501-505
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    • 2006
  • A preliminary performance test of a 30RT 2-stage screw heat pump was carried out in order to develop a high performance large-scale unutilized energy source heat pump, which will be used in district heating and cooling. Two issues on the system control were investigated in this study, A stable 2-stage heating operation is guaranteed only if the load-side water inlet temperature is over a certain value, to where the 1-stage heating operation should be done first from a cold start. An oil shortage problem in low stage compressor, which depends on the degree of suction superheat, was solved by the proper oil level control scheme.

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Multiscale simulations for estimating mechanical properties of ion irradiated 308 based on microstructural features

  • Dong-Hyeon Kwak ;Jae Min Sim;Yoon-Suk Chang ;Byeong Seo Kong ;Changheui Jang
    • Nuclear Engineering and Technology
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    • 제55권8호
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    • pp.2823-2834
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    • 2023
  • Austenitic stainless steel welds (ASSWs) of nuclear components undergo aging-related degradations caused by high temperature and neutron radiation. Since irradiation leads to the change of material characteristics, relevant quantification is important for long-term operation, but limitations exist. Although ion irradiation is utilized to emulate neutron irradiation, its penetration depth is too shallow to measure bulk properties. In this study, a systematic approach was suggested to estimate mechanical properties of ion irradiated 308 ASSW. First of all, weld specimens were irradiated by 2 MeV proton to 1 and 10 dpa. Microstructure evolutions due to irradiation in δ-ferrite and austenite phases were characterized and micropillar compression tests were performed. In succession, dislocation density based stress-strain (S-S) relationships and quantification models of irradiation defects were adopted to define phases in finite element analyses. Resultant microscopic S-S curves were compared to verify material parameters. Finally, macroscopic behaviors were calculated by multiscale simulations using real microstructure based representative volume element (RVE). Validity of the approach was verified for the unirradiated specimens such that the estimated S-S curves and 0.2% offset yield strengths (YSs) which was 363.14 MPa were in 10% agreement with test. For irradiated specimens, the estimated YS were 917.41 MPa in 9% agreement.

NO96타입 LNG 방열시스템 Divinycell의 극저온 압축 강도 평가 (Evaluation of Cryogenic Compressive Strength of Divinycell of NO 96-type LNG Insulation System)

  • 최영락;김정현;김종민;박성균;박강현;이제명
    • 한국해양공학회지
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    • 제30권5호
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    • pp.349-355
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    • 2016
  • Divinycell, which functions as both insulation and a supporting structure, is generally applied in the NO96-type liquefied natural gas (LNG) insulation system. Polymer-material-based Divinycell, which has a high strength and low weight, has been widely used in the offshore, transportation, wind power generation, and civil engineering fields. In particular, this type of material receives attention as an insulation material because its thermal conductivity can be lowered depending on the ambient temperature. However, it is difficult to obtain research results for Divinycell, even though the component materials of the NO96-type LNG cargo containment system, such as 36% nickel steel (invar steel), plywood, perlite, and glass wool, have been extensively studied and reported. In the present study, temperature and strain-rate dependent compressive tests on Divinycell were performed. Both the quantitative experimental data and elastic recovery are discussed. Finally, the mechanical characteristics of Divinycell were compared to the results of polyurethane foam insulation material.

유효응력에 근거한 불포화토의 역학적 구성모델 (Constitutive Model for Unsaturated Soils Based on the Effective Stress)

  • 신호성
    • 한국지반공학회논문집
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    • 제27권11호
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    • pp.55-69
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    • 2011
  • 다양한 지반공학적 문제들에서 불포화 상태의 중요성이 강조되면서, 불포화 지반의 열-수리-역학적 현상들에 대한 거동특성을 모사하기 위한 역학적 구성모델 개발이 진행되고 있다. 본 연구에서는 Bishop의 유효응력 정의에 근거한 불포화 지반의 역학적 탄소성 구성모델을 제시하였다. 유효응력에 근거한 구성관계는 유효응력과 온도를 주 변수로 증분 형식으로 표현되었으며, 이를 이용하여 응력 갱신과 강성 텐서를 산정하였다. 개발된 구성모델을 이용하여 THM 현상을 포함하는 불포화토의 1차원 거동, 불포화토의 삼축 압축시험, 그리고 고준위 방사성폐기물 시설의 완충재의 거동 특성에 관한 예제 해석을 수행하여 해의 안정성과 구성모델의 적용성에 대하여 논의하였다. 수치해석결과는 개발된 역학적 구성모델이 THM 현상의 매우 복잡한 거동을 효과적으로 모사할 수 있었으며, 일반적인 불포화토의 거동 해석뿐만 아니라 다양한 환경 조건하에서의 THM 거동 해석에 적용이 가능할 것으로 판단된다.

7.7~8.5 GHz 10 W 반도체 전력 증폭기의 구현에 관한 연구 (Realization of a 7.7~8.5GHz 10 W Solid-State Power Amplifier)

  • 박효달;김용구
    • 한국통신학회논문지
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    • 제19권12호
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    • pp.2489-2497
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    • 1994
  • 본 논문에서 하이브리드 기법을 이용한 $7.7\sim8.5GHz$에서 동작하는 10 W 반도체 전력증폭기 개발에 대해 기술하였다. 본 증폭기의 제작과 측정은 위험부담을 최소화하고 제작의 용이성을 증가시키기 위하여 고이득을 위한 전단부, 구동용 중단부, 그리고 고전력부의 3증폭부로 나누어 수행하였으며, 최종 증폭기는 위에서 언급된 3 증폭부, 직류 바이어스 회로, 그리고 온도보상회로를 포함하여 하나의 하우징안에서 구현하였다. 측정된 소신호 이득은 $46\pm1dB$, 입출력 반사손실은 각각 25dB와 27dB 이상이며, 7.7, 8.1, 그리고 8.5 GHz의 3주파수에 대해 1dB 압축점에서의 출력전력은 $39.8\sim40.4dBm$으로서 최대출력전력 10 W를 만족한다. 10 MHz 차이가 있는 두 입력신호에서의 2톤 테스트에서는 출력전력 37.5 dBm에서 13.34 dBc 정도로서 설계시 요구된 사양과 잘 일치함을 알 수 있으며, 제작된 SSPA는 통신용 마이크로파중계기의 하부시스템으로서 부합되는 좋은 성능을 나타냄을 보여준다.

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고로 수쇄슬래그의 경화가 액상화 강도에 미치는 영향 (Effect of Hardening of Granulated Blast Furnace Slag on the Liquefaction Strength)

  • 백원진
    • 한국지반공학회논문집
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    • 제22권8호
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    • pp.99-106
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    • 2006
  • 본 연구는 액상화에 대한 고로 수쇄슬래그의 잠재수경성의 영향을 명확히 조사하기 위해 고로 수쇄슬래그를 고온알칼리 수(수산화칼슘 첨가, pH=12, 수온 약 $80^{\circ}C$)로 양생한 후에 반복 및 정적 삼축압축시험을 실시하였다. 삼축시험을 통해 얻어진 결과는 일본의 표준사인 Toyoura sand와 천연사인 Genkai sand의 결과와 비교하였다. 시험결과 고로수쇄슬래그의 액상화 강도는 양생기간의 증가와 더불어 잠재수경성에 의한 경화에 의해 증가함을 알았다. 또한, 담수조건에서 189일간 양생한 상대밀도 50%및 80%의 고로 수쇄슬래그에서 잠재수경성의 발현에 의해 점착력이 나타난다. 더욱이 경화과정에 있어서 고로 수쇄슬래그의 액상화 강도는 반복전단횟수 n=20회에서의 반복응력비 $R_{20}$과 점착력 $C_{d}$사이에 선형 관계가 관찰되었다. 또한, 고온 알칼리 수로 양생된 고로 수쇄슬래그에 대한 액상화 강도는 점착력이나 일축압축강도에 의해 예측이 가능함을 알았다.

High Strength Nanostructured Metastable Alloys

  • Eckert, Jurgen;Bartusch, Birgit;Schurack, Frank;He, Guo;Schultz, Ludwig
    • 한국분말재료학회지
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    • 제9권6호
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    • pp.394-408
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    • 2002
  • Nanostructured high strength metastable Al-, Mg- and Ti-based alloys containing different amorphous, quasicrystalline and nanocrystalline phases are synthesized by non-equilibrium processing techniques. Such alloys can be prepared by quenching from the melt or by powder metallurgy techniques. This paper focuses on one hand on mechanically alloyed and ball milled powders containing different volume fractions of amorphous or nano-(quasi)crystalline phases, consolidated bulk specimens and, on the other hand. on cast specimens containing different constituent phases with different length-scale. As one example. $Mg_{55}Y_{15}Cu_{30}$- based metallic glass matrix composites are produced by mechanical alloying of elemental powder mixtures containing up to 30 vol.% $Y_2O_3$ particles. The comparison with the particle-free metallic glass reveals that the nanosized second phase oxide particles do not significantly affect the glass-forming ability upon mechanical alloying despite some limited particle dissolution. A supercooled liquid region with an extension of about 50 K can be maintained in the presence of the oxides. The distinct viscosity decrease in the supercooled liquid regime allows to consolidate the powders into bulk samples by uniaxial hot pressing. The $Y_2O_3$ additions increase the mechanical strength of the composites compared to the $Mg_{55}Y_{15}Cu_{30}$ metallic glass. The second example deals with Al-Mn-Ce and Al-Cu-Fe composites with quasicrystalline particles as reinforcements, which are prepared by quenching from the melt and by powder metallurgy. $Al_{98-x}Mn_xCe_2$ (x =5,6,7) melt-spun ribbons containing a major quasicrystalline phase coexisting with an Al-matrix on a nanometer scale are pulverized by ball milling. The powders are consolidated by hot extrusion. Grain growth during consolidation causes the formation of a micrometer-scale microstructure. Mechanical alloying of $Al_{63}Cu_{25}Fe_{12}$ leads to single-phase quasicrystalline powders. which are blended with different volume fractions of pure Al-powder and hot extruded forming $Al_{100-x}$$(Al_{0.63}Cu_{0.25}Fe_{0.12})_x$ (x = 40,50,60,80) micrometer-scale composites. Compression test data reveal a high yield strength of ${\sigma}_y{\geq}$700 MPa and a ductility of ${\varepsilon}_{pl}{\geq}$5% for than the Al-Mn-Ce bulk samples. The strength level of the Al-Cu-Fe alloys is ${\sigma}_y{\leq}$550 MPa significantly lower. By the addition of different amounts of aluminum, the mechanical properties can be tuned to a wide range. Finally, a bulk metallic glass-forming Ti-Cu-Ni-Sn alloy with in situ formed composite microstructure prepared by both centrifugal and injection casting presents more than 6% plastic strain under compressive stress at room temperature. The in situ formed composite contains dendritic hcp Ti solid solution precipitates and a few $Ti_3Sn,\;{\beta}$-(Cu, Sn) grains dispersed in a glassy matrix. The composite micro- structure can avoid the development of the highly localized shear bands typical for the room temperature defor-mation of monolithic glasses. Instead, widely developed shear bands with evident protuberance are observed. resulting in significant yielding and homogeneous plastic deformation over the entire sample.

Properties of Hand-made Clay Balls used as a Novel Filter Media

  • Rajapakse, J.P.;Madabhushi, G.;Fenner, R.;Gallage, C.
    • Geomechanics and Engineering
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    • 제4권4호
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    • pp.281-294
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    • 2012
  • Filtration using granular media such as quarried sand, anthracite and granular activated carbon is a well-known technique used in both water and wastewater treatment. A relatively new pre-filtration method called pebble matrix filtration (PMF) technology has been proved effective in treating high turbidity water during heavy rain periods that occur in many parts of the world. Sand and pebbles are the principal filter media used in PMF laboratory and pilot field trials conducted in the UK, Papua New Guinea and Serbia. However during first full-scale trials at a water treatment plant in Sri Lanka in 2008, problems were encountered in sourcing the required uniform size and shape of pebbles due to cost, scarcity and Government regulations on pebble dredging. As an alternative to pebbles, hand-made clay pebbles (balls) were fired in a kiln and their performance evaluated for the sustainability of the PMF system. These clay balls within a filter bed are subjected to stresses due to self-weight and overburden, therefore, it is important that clay balls should be able to withstand these stresses in water saturated conditions. In this paper, experimentally determined physical properties including compression failure load (Uniaxial Compressive Strength) and tensile strength at failure (theoretical) of hand-made clay balls are described. Hand-made clay balls fired between the kiln temperatures of $875^{\circ}C$ to $960^{\circ}C$ gave failure loads of between 3.0 kN and 7.1 kN. In another test when clay balls were fired to $1250^{\circ}C$ the failure load was 35.0 kN compared to natural Scottish cobbles with an average failure load of 29.5 kN. The uniaxial compressive strength of clay balls obtained by experiment has been presented in terms of the tensile yield stress of clay balls. Based on the effective stress principle in soil mechanics, a method for the estimation of maximum theoretical load on clay balls used as filter media is proposed and compared with experimental failure loads.