• Title/Summary/Keyword: High-strength wire

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Development of High Strength and Low Loss Overhead Conductor(II) - Electric Properties (고강도 저손실 가공송전선의 개발(II) - 전기적 특성)

  • Kim, Byung-Geol;Kim, Shang-Shu;Park, Joo-Hwan
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.18 no.12
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    • pp.1159-1165
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    • 2005
  • New conductor is developed by using high strength nonmagnetic steel(NM) wire as the core of overhead conductor This conductor is called ACNR overhead conductor(Aluminum Conductor Nonmagnetic Steel Reinforced). Formed by the combination of aluminum alloy wire and high strength nonmagnetic steel wire, it has about the same weight and diameter as conventional ACSR overhead conductor. To enhance properties beneficial in an electrical and mechanical conductor during the Process of high strength nonmagnetic steel wire, we made a large number of improvements and modifications in the working process, aluminum cladded method, and other process. ACNR overhead conductor, we successfully developed, has mechanical and electrical properties as good as or even better than conventional galvanized wire. Microstructure of raw material NM wire was austenite and then deformed martensite after drawing process. Strength at room temperature is about $180kgf/mm^2\~200kgf/mm^2$. The conductivity at 0.78 mm thickness of Aluminum cladded M wire is about $7\%$ IACS higher than $20\%$IACS of HC wire used as core of commercial ACSR overhead conductor. The corrosion resistance is about 3 times higher than that of HC wire.

Development of High Strength and Low Loss Overhead Conductor(I) - Mechanical Properties (고강도 저손실 가공송전선의 개발(I) - 기계적 특성)

  • Kim, Byung-Geol;Kim, Shang-Shu;Park, Joo-Hwan
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.18 no.12
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    • pp.1152-1158
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    • 2005
  • New conductor is developed by using high strength nonmagnetic steel(NM) wire as the core of overhead conductor. This conductor is called ACNR overhead conductor(Aluminum Conductor Nonmagnetic Steel Reinforced). Formed by the combination of aluminum alloy wire and high strength nonmagnetic steel wire, it has about the same weight and diameter as conventional ACSR overhead conductor. To enhance properties beneficial in an electrical and mechanical conductor during the process of high strength nonmagnetic steel wire, we made a large number of improvements and modifications in the working process, aluminum cladded method, and other process. ACNR overhead conductor, we successfully developed, has mechanical and electrical properties as good as or even better than conventional galvanized wire. Microstructure of raw material M wire was austenite and then deformed martensite after drawing process. Strength at room temperature is about $180kgf/mm^2\~200kgf/mm^2$. NM wire developed as core of overhead conductor shows heat resistant characteristics higher than that of HC wire used as core of commercial ACSR overhead conductor, Strength loss was not occur at heat resistant test below $600^{\circ}C$. Fatigue strength of vibration fatigue is about $32kgf/mm^2\~35kgf/mm^2$ and that of tension-tension fatigue is $90kgf/mm^2\~120kgf/mm^2$ which is $50\~65\%$ of tensile strength.

Development of Pre-heat-treated High Strength CHQ Wires and Forming Technology for them (고강도 냉간압조용 선조철강 및 제품화 기술 개발)

  • Yoon, D.J.;Kim, E.Z.;Ahn, S.T.;Son, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.35-36
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    • 2009
  • Development trend and current status were surveyed for pre-heat-treated high strength cold heading quality (CHQ) wire and it's forming technology. Spheroidizing, quenching, and tempering heat treatments are eliminated by adapting the pre-treated wire, which could reduce energy consumption rate and green house gas emission rate during produce parts requiring high strength. There are some challenging problems to expand application area such as enhancing forming tool life, and preventing delayed failure. Domestic research movement concerning the development and application of the new high strength wire was introduced.

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A Study on the Fire Resistance Performance Concerning Types of Fire Protection Method and Load Ratio of High Strength Concrete Column Using The Wire Rope (와이어로프를 적용한 고강도 철근콘크리트 기둥의 내화공법 및 하중비에 따른 내화성능에 관한 연구)

  • Cho, Bum-Yean;Yeo, In-Hwan;Kim, Heung-Youl;Kim, Hyung-Jun;Kwon, In-Kyu
    • Fire Science and Engineering
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    • v.26 no.6
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    • pp.64-71
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    • 2012
  • The fire resistance test has been conducted under the standard fire & loading conditions to evaluate fire resistance performance, according to applying to methods of the lateral confinement reinforcement by prestressed Wire Rope and fire resistance reinforcement by Fiber-Cocktail and load ratio for high strength concrete column. The test result, for 60 MPa high-strength concrete column, It was indicated that applying to the wire rope has improved axial ductility in the fire condition, and fire resistance performance has been enhanced by more than 23 %. In addition to this, in case of applying the wire rope to 60 MPa high-strength concrete column, load can be judged that about 70 % of designed load is appropriate. If the Wire Rope and Fiber-Cocktail is applied to 100 MPa high-strength concrete column, It was shown that the fire resistance performance was enhanced by 4 times as much as applying only hoops.

Characteristic of Fatigue Properties with Tension and Bending Loading Using High Strength Steel Wire (고강도 강선의 인장 및 회전굽힘 피로특성)

  • U, Byeong-Cheol;Kim, Sang-Su;Kim, Byeong-Geol;Seo, Chang-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.1
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    • pp.161-167
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    • 2001
  • The overhead transmission wires operating both at warm temperature and tighten state for a long period of time in a power transmission plant are degraded by air pollution, wind, creep and slip between steel wire and aluminium conductor. The objective of this study is to investigate to investigate the characteristics of fatigue properties with tension and bending loading of a high carbon steel wire. The fatigue behaviors have been carried out by tension-tension, 4 points bending and 3 points bending loading. In the present study, a conventional fatigue strengths between 4 points bending and tension-tension fatigue were determined by Gerber, Sorderberg and Goodmans theory and we investigated S-N diagram for bending and tensile loading.

Characteristic of fatigue properties with tension and bending loading using high strength steel wire (고강도 강선의 인장 및 회전굽힘 피로특성)

  • Woo, Byung-Chul;Kim, Sang-Soo;Kim, Byung-Guel;Suh, Chang-Min
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.274-279
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    • 2000
  • The overhead transmission wires operating both at warm temperature and tighten state for a long period of time in a power transmission plant are degraded by air pollution, wind, creep and slip between steel wire and aluminium conductor. The objective of this study is to investigate a high carbon steel wire. We tested for basic mechanical properties and 3 types fatigue behavior, tension-tension, 4 points bending and 3 points bending fatigues. In this study, a conventional fatigue strengths between 4 points bending and tension-tension fatigue were determined by Gerber, Sorderberg and Goodman's theory and we investigated S-N diagram for bending and tensile loading.

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Surface Characteristics of Stainless Steel Wire for Dental and Medical Use (치과 및 의료용 스테인리스강선의 표면특성)

  • 최한철;고영무
    • Journal of Surface Science and Engineering
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    • v.36 no.4
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    • pp.339-346
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    • 2003
  • Stainless steel wire has been used in industry, dental and medical parts. Especially, it has been used widely for the dental orthodontic materials. The orthodontic wire requires good mechanical properties, such as elastic strength, combined with a high resistance to corrosion. To increase elastic strength and good corrosion resistance, drawing methods(one-step and two-step drawing) have been used and the electrochemical characteristics of drawed wire have been researched using potentiodynamic method in 0.9%NaCl and field emission scanning electron microscope. The one-step drawed wire showed the formation of rough surface. The hardness and tensile strength of two-step drawed wire increased. For the case of two-step drawed wire, the corrosion resistance and pitting potential increased compared with one-step drawed wire due to the drawing induced small surface roughness, such as scratch. The passivation and active current density decreased as the reduction in area for drawing increased.

Punching Test for Development of High-strength Rockfall Net (고강도 포획망 개발을 위한 펀칭시험)

  • Hyunwoo Jin;Sanghoon Seo;Youngcheol Hwang
    • Journal of the Korean GEO-environmental Society
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    • v.24 no.2
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    • pp.25-30
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    • 2023
  • The high-strength rockfall net developed in this study is to replace the fallout prevention net method using PVC coating net made of core wire thickness 3.2 mm and tensile strength 290-540 MPa class steel wire. General PVC coating net have low performance, and in the event of falling rocks or surface loss, they cannot withstand the load and are torn, which rather adds to the damage. Developed rockfall net was manufactured using steel wires with a core wire thickness of 2.8 to 3.2 mm and a tensile strength of 1,000 to 2,000 MPa. Test method was referred to the international standard Steel wire rope net panels and rolls-Definitions and specifications (ISO 17746:2016), and was conducted in accordance with the provisions of the punching test. Through indoor punching tests, the load-displacement curves of the general PVC coating network and the developed high-strength capture net (1,000 and 2,000 MPa) were compared, and the maximum Pull-out load was analyzed to be improved by 324.47% (2,000 MPa high-strength net).

Tension Test to Develop a High-strength Wire Net (고강도 선제 포획망 개발을 위한 장력 테스트)

  • Jin, Hyunwoo;Seo, Sanghoon;Hwang, Youngcheol
    • Journal of the Korean GEO-environmental Society
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    • v.23 no.1
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    • pp.31-37
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    • 2022
  • This study is focused on developing a technology to prevent high-strength wire net from expanding damage due to insufficient performance of the existing PVC coating net. For the test method, reference was made to ISO 17746, an international standard. In addition, as a result of referring to the test criteria, a wire net was fabricated with a width of 1,000 mm or more a size of 1 m2 sample. load-displacement curve of the test results was compared to analyze how much performance was improved compared to the existing PVC coating net.

Mechanical Characteristics when Wire Electrical Discharge Machining and Surface Grinding for Titanium Alloy (티타늄합금의 와이어 방전가공과 연삭가공시 기계적 특성)

  • 김종업;왕덕현;김원일;이윤경
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.172-178
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    • 2001
  • Titanium alloys have lightness, high strength and good corrosion resistant characteristics, and broadly used in manufacturing parts for military and aerospace industries. And these alloys also are recognized for organism materials comparatively and used as fixing ones in the human body. Nevertheless thess alloys have excellent properties such as corrosion resistance, heat resistance, and good tensile strength, it is difficult to machine by traditional methods because of high hardness and chemically activated property. So higher tool wear is expected when cutting by tools. Therefore, it is required nontraditional machining process. And the mechanical characteristics such as surface structure and shape, hardness and bending strength are studied for wire electrical discharge machined and surface ground titanium alloys for various heat-treated conditions.

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