• 제목/요약/키워드: High-strength steel pipe

검색결과 75건 처리시간 0.027초

고강도-고인성 라인파이프강 개발 동향 (Developing Trend of High Strength and Good Toughness Linepipe Steel)

  • 유장용;강기봉
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.216-221
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    • 2004
  • Linepipe steels with a low carbon acicular ferrite microstructure have been recently developed to accommodate the current transportation condition of the gas and oil industry, and they are finally applied to West- East pipeline project in China. By adopting acicular microstructure, both better formability and better toughness could be obtained due to low yield ratio and fine grained microstructure. Mechanical properties of pipe are not greatly different from those of base plates or hot coils with a microstructure of acicular ferrite. Merits of introducing higher strength steels are well known, i.e., reducing the gauge of pipe and the material cost, increasing the welding speed and decreasing construction cost because of reducing the construction period. Threfore, gas and oil industry has required higher strength steel than APIX70 grade steel. Under this background, API-X80 steel has been developed and shall be applied to the several projects. In this paper, developing stage of API-X80 steel is also presented and discussed.

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이상거동 변수 기반 고강도 강관 가시설 시스템의 구조 안정성 (Structural Stability of Temporary Facility System using High-Strength Steel Pipes Based on Abnormal Behavior Parameters)

  • 이진우;노명현;이상열
    • 대한토목학회논문집
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    • 제39권1호
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    • pp.1-12
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    • 2019
  • 본 논문에서는 지반굴착 가시설 일부 현장에서 발생하고 있는 고강도 강관 버팀 보의 휨변형 또는 좌굴변형과 같은 이상 거동을 정의하고 강관 버팀보 구조의 연결부 변화에 따른 실물 휨 성능시험을 수행하였다. 또한, 수치적으로 분석 가능한 유발 인자들에 대한 이상 재현 시나리오 구성 후, 구조 해석 및 단면검토를 통하여 5개 하중조합 Case에 대한 변수 해석을 실시하였다. 5가지 이상거동 유발인자는 과굴착 심도, 충격하중, 추가 상재하중, 버팀 보 지간장 등으로 설정하여 3차원 구조해석을 수행하였으며, 2차원해석과 비교하였다. 수치해석 예제는 이상거동 변수를 고려하여 고강도 강관 버팀 보 가시설 시스템의 구조성능에 미치는 영향 및 이상거동 방지방안을 중심으로 상세 규명하였다.

고강도(高强度) 스터드 볼트의 역학적 특성에 관한 연구 (Mechanical Properties of High Strength Shear Connector)

  • 엄철환
    • KIEAE Journal
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    • 제12권5호
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    • pp.93-98
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    • 2012
  • The headed studs those are used extensively for steel-composite construction is specified as SS400 at the current Korean Standard specification considering the welding condition. And the corresponding equation for the shear force calculation is limited for the use of compression strength of concrete below $300kg/cm^2$. However, it is expected that the high strengthening and precast of both steel and concrete due to the necessity of shear connector or other connecting material for the combination of steel and concrete. Therefore, the experimental results obtained during the development process of high strength stud for the connection of high strength concrete and the steel member are reported in this paper. Also the effectiveness of newly developed shear connector using pipe to increase the stiffness of a stud is verified by comparing both the stiffness and the strength with common stud bolt through the welding ability, mechanical characteristics and experimental investigation.

고강성 스터드볼트의 역학적 특성에 관한 연구 (Mechanical Properties of High Stiffness Shear Connector)

  • 엄철환
    • 한국전산구조공학회논문집
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    • 제28권5호
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    • pp.491-496
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    • 2015
  • 합성보의 쉬어코넥트로 널리 사용되고 있는 스터드볼트는 현재 학회규준에 강재의 재질은 용접성을 고려한 SS400이 규정되어 있으며, 그 전단내력의 산정식은 압축강도 $300kgf/cm^2$ 이하의 콘크리트를 대상으로 하고 있다. 한편 합성구조의 보급에 따라 합성보 뿐만 아니라 다른 구조부분에서도 강재과 콘크리트를 결합하는 쉬어코넥트 혹은 다른 용도의 접합재의 필요성과 함께 강재와 콘크리트의 고강도화, 프리캐스트화가 예상된다. 따라서 본 연구에서는 고강도 콘크리트와 강부재를 결합하기 위한 고강도 스터드의 개발을 목적으로 행하여진 일련의 실험결과를 보고하였다. 또한 스터드의 강성을 증대시키기 위한 강관을 이용한 쉬어콘넥트(이하, 파이프 스터드라고 한다)를 고안하였다. 본 논문에서는 고강도 스터드의 용접성, 역학특성에 관한 실험적 검토와 동시에 고강도 고강성 스터드인 파이프 스터드의 강성 내력을 종래의 스터드 볼트와의 비교실험을 하여 파이프 스터드의 유효성을 검증한다.

라인파이프용 고강도 열연강판의 기계적 성질 (Mechanical Properties of High Strength Hot Strips For Line Pipe Application)

  • 김문수;김준성;강기봉;노광섭
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.383-389
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    • 1999
  • The purpose of this study was to investigate the effects of alloying and rolling condition on the mechanical properties and to develop high strength line pipe steels with good toughness. Tests were carried out by the laboratory experiments followed by mill trials and mass production. It was found that a small addition of microalloying elements, such as Nb, V with Mo or Ti remarkably increased the strength and toughness of hot strips. The optimum condition of thermomechanical rolling on low carbon microalloyed steel improved the toughness through the formation of a fine and uniform microstructure. Based on this mill trials following the fundamental research, the production technology of line pipe steels, grade X70∼X100 with high toughness, has been established. These grade steels exhibit excellent low temperature toughness (vTs= under -80$^{\circ}C$) and sufficient strength in both the base metal and the ERW seam weld position, respectively.

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Burst capacity of pipe under corrosion defects and repaired with thermosetting liner

  • Akram, Ali;Mustaffa, Zahiraniza;Albarody, Thar M. Badri
    • Steel and Composite Structures
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    • 제35권2호
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    • pp.171-186
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    • 2020
  • This paper aims at providing insights on the use of thermosetting liner for the repair of offshore pipelines exposed to corrosion and leakage. The work which covers both experimental and numerical approaches were aspired due to the high cost of repair for pipelines, limitations of thermoplastic material and limited study of reinforced thermosetting liner. The experiment involves a destruction test called the burst test, carried out on an API 5L X42 carbon steel pipe under four case studies, namely (i) intact pipe, (ii) pipe with corrosion defect, (iii) pipe with corrosion defect and repaired with thermosetting liner and (iv) pipe with leakage and repaired with thermosetting liner. The numerical simulation was developed to first validate the experimental results and later to optimize the design of the thermosetting liner in terms of the number of layers required to restore the original strength of the pipe. The burst test shows an improvement in 23% of the burst capacity for the pipe with corrosion defects, after being repaired with a three-layer thermosetting liner. The parametric studies conducted showed that with an addition of thermosetting layers, the burst capacity improves by an average of 1.85 MPa. In conclusions, the improvement in strength can be further increased with increasing thickness of the thermosetting liner. The thermosetting liner was also determined to fail first inside the host pipe.

터널보강재로서 FRP재료의 적용성 검토 (The applicability of FRP material for tunnel support)

  • 최용기;권오엽;배규진;조만섭
    • 한국터널지하공간학회 논문집
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    • 제3권1호
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    • pp.11-19
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    • 2001
  • 이 연구는 강관 보강형 다단 그라우팅공법의 설치 및 절단 시 어려움, 부식에 취약한 문제점 등을 개선하는데 목적이 있으며, 강관 대신에 고강도 유리섬유(fiberglass)를 이용한 FRP(Fiberglass Reinforced Plastic)의 적용성에 대한 연구를 수행하였다. 연구결과는 강관에 비하여 FRP 보강재의 가격이 높긴 하지만 시공성 및 내구성 등에서 우수한 것으로 파악되었다. 그리고 FRP 보강재의 형상에 따른 수치해석 결과에서는 국외에서 상용화 된 판상형 보강재 보다 등각곡선형 보강재가 더 구조적 측면에서 효율적임을 알 수 있었고, 그라우트 복합체에 대한 굴곡강도시험 결과에서는 강관과 FRP 보강재의 지보효과가 유사한 것으로 평가되었다.

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등분포 하중 작용시 적층각 변화에 따른 원통형 적층구조물의 좌굴 (Buckling of Laminated Cylindrical Composite Structures Subjected to Ply Angle Change Under External Uniform Pressure)

  • 나태수;염응준;한택희;강영종
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2004년도 봄 학술발표회 논문집
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    • pp.349-355
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    • 2004
  • The material such as steel or concrete has used to civil structures such as drainage pipes , but many problems such as corrosion in using steel and concrete pipes have happened. So, Necessity of developing new materials with high strength and anti-corrosion has been topic recently. One of this topics is study about ERP pipe. The strength of orthotropic FRP tends to be higher than it of isotropic FRP, the buckling problems can be significant in materials with high strength. thus, the study about bucking of orthotropic FRP-pipe is needed. In this study, buckling analysis of laminated cylindrical composite structures subjected In ply angle change under external uniform pressure was performed.

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입열량이 고변형률 강관 원주 용접부 특성에 미치는 영향 (Effect of Heat Input on Girth welds properties of High strain steel pipe)

  • 이진우;송우현;서동한;이종섭
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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    • pp.71-71
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    • 2010
  • SBD (Strain-based design) of pipe lines have gained world-wide attention in recent years. The present research aims to evaluate the fracture characteristics of API (America Petroleum Institute) SBD X100 girth weldment that typically applied for cold climate and deep water offshore, with the focus on the influence of heat input changing with 6kJ/cm and 10kJ/cm from GMAW (Gas Metal Arc Welding). At a low heat input at 6kJ/cm, the weld metal had Multi-phase matrix (Acicular ferrite + Banite + Martensite) that could fill up both fracture toughness and strength as reported previously. Also, the weld metal exhibited 859MPa YS (Yield strength), 108J impact toughness at $-40^{\circ}C$ and 0.52mm CTOD (Crack Tip Open Displacement) at $-10^{\circ}C$. These results can be satisfied with the requirement of API SBD X100 girth weldment and Alaska pipe line project.

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입열량이 고변형률 강관 원주 용접부 특성에 미치는 영향 (Effect of Heat Input on Girth Welds Properties of High Strain Steel Pipe)

  • 이진우;송우현;서동한;이종섭
    • Journal of Welding and Joining
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    • 제27권6호
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    • pp.25-30
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    • 2009
  • SBD (Strain-based design) of pipe lines have gained world-wide attention in recent years. The present research aims to evaluate the fracture characteristics of API (America Petroleum Institute) SBD X100 girth weldment that typically applied for cold climate and deep water offshore, with the focus on the influence of heat input changing with 6kJ/cm and 10kJ/cm from GMAW (Gas Metal Arc Welding). At a low heat input at 6kJ/cm, the weld metal had Multi-phase matrix (Acicular ferrite + Banite + Martensite) that could fill up both fracture toughness and strength as reported previously. Also, the weld metal exhibited 859MPa YS (Yield strength), 108J impact toughness at $-40^{\circ}C$ and 0.52mm CTOD (Crack Tip Open Displacement) at $-10^{\circ}C$. These results can be satisfied with the requirement of API SBD X100 girth weldment and Alaska pipe line project.