• 제목/요약/키워드: High-speed spinning

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Structure Development and Dynamic Properties in High-speed Spinning of High Molecular Weight PEN/PET Copolyester Fibers

  • Im, Seung-Soon;Kim, Sung-Joong
    • Fibers and Polymers
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    • 제3권1호
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    • pp.18-23
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    • 2002
  • The structure development and dynamic properties of fibers produced by high-speed spinning of P(EN-ET) random copolymers were investigated. The as-spun fibers were found to remain amorphous up to the spinning speed of 1500 m/min, and subsequent increases in speed resulted in the crystalline domains containing primarily $\alpha$ crystalline modification of PEN. The f modification was not found up to spinning speeds of 4500 m/min. On the other hand, annealing of constrained fibers spun at the 2100 m/min at 180,200, and 240^{\circ}C$ exhibited $\beta$-form crystalline structure, while the annealed fibers spun in 600-1500 m/min range exhibited dominantly $\alpha$-form. However $\beta$-form crystals disappeared above the spinning speed of 3000 m/min. With increasing spinning speeds from 600 to 4500 m/min, the storage modulus of as-spun fibers increased continuously and reached a value of about 10.4 spa at room temperature. The tan $\delta$curves showed the $\alpha$-relaxation peak at about 155-165^{\circ}C$, which is considered to correspond to the glass transition. The $\alpha$-relaxation peaks became smaller and broader, and shift to higher temperatures as the spinning speed increases, meaning that molecular mobility in the amorphous region is restricted by increased crystalline domain.

방사속도에 따른 타이어 코드용 PET섬유의 T.T.M. 분율과 초기탄성계수의 변화 (The Change of Fraction of T.T.M. and Initial Modulus for PET Tire Cord Fibers with Various Spinning Speed)

  • Cho, Hyun Hok;Lee, Kee Hwan;Park, Jong Bum;Kim, Sung Joong;Rhim, Moo San
    • 한국염색가공학회지
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    • 제6권4호
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    • pp.34-39
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    • 1994
  • For the purpose of obtaining high modulus PET tire cord fiber by high spinning speed, the change of initial modulus and taut tie molecules (T.T.M) fraction with the PET tire cord fibers by different spinning speed is investigated. Initial modulus decreased with increasing spinning speed but increased above spinning speed of 1500m/min. Therefore, high modulus PET tire cord fiber may be obtained above spinning speed of 3500m/min. It was found that the initial modulus of fibers depends on fraction of T.T.M.

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Effects of Spinning Conditions on Properties of Polyester Yarn Prepared using an Ultra-high-speed Melt Spinning Technique Equipped with a Steam Chamber

  • Ho, Yo-Seung;Kim, Hak-Yong;Jin, Fan-Long;Park, Soo-Jin
    • Bulletin of the Korean Chemical Society
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    • 제31권11호
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    • pp.3252-3258
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    • 2010
  • In this study, the effects of the various parameters of spinning and drawing processes on the properties of polyester full drawn yarn (FDY) prepared by steam processing during high-speed spinning were investigated using several techniques. The wet shrinkage ratio of the FDY was able to be manipulated by controlling the temperature and draw ratio. The FDY made using the steam high speed spinning technique exhibited identical properties (such as tenacity, elongation, and wet shrinkage ratio) to that of regular FDY, made using the spin-draw process. FDY prepared using the steam process during high-speed spinning showed excellent dyeability. The dye pick-up of the polyester yarn spun at high-speed spinning was found to be improved when dyed under an atmospheric pressure of $100^{\circ}C$. This result was the same as regular FDY dyed under a high pressure of $130^{\circ}C$.

제사속도와 열처리에 따른 polylactic acid 섬유의 물성 및 생분해성 변화 (Effects of Spinning Speed and Heat Treatment on the Mechanical Property and Biodegradability of Polylactic Acid Fibers)

  • 박정희;홍은영
    • 한국의류학회지
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    • 제30권4호
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    • pp.607-614
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    • 2006
  • This study was carried out to suggest the optimal spinning process condition which provides a proper range of tenacity and biodegradability as textile fibers. The effects of the melt spinning speed and heat treatment on the mechanical property and biodegradability of polylactic acid fiber were investigated. Polylactic acid(PLA) was spun in a high spinning speed of $2000{\sim}4000m/min$. Each specimen was heat-treated at $100^{\circ}C$ during 30min. Mechanical properties such as breaking stress and the degree of crystallinity were evaluated using WAXS. Biodegradability was estimated from the decrease of breaking stress, weight loss, and the degree of crystallinity after soil burial. Experimental results revealed that heat treated specimens showed higher breaking stress than untreated specimens, but the increase was not so high as was expected from the remarkable change of crystallinity by heat treatment. It was concluded that breaking stress was more influenced by spinning speed than heat treatment. In the soil burial test, however biodegradability calculated from weight loss was more influenced by heat treatment than spinning speed.

구동토크의 고주파 변동 성분이 존재하는 회전원판의 횡진동 거동에 대한 실험 검증 (Experimental Verification for Transverse Vibration Behavior of a Spinning Disk with Torque Variation)

  • 이기녕;신응수;김옥현
    • 한국공작기계학회논문집
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    • 제14권4호
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    • pp.89-95
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    • 2005
  • This paper intends to identify experimentally the relationship between transverse vibration behavior of a spinning disk and high-frequency fluctuation in the driving torque. A testrig has been developed using a CD-ROM disk, a driving motor with torque-varying capability and a power transmission belt and a laser vibrometer was employed to measure the transverse vibration displacements of the disk for a certain range of the spinning speed. The results show that the spinning speed and the magnitude and frequency of the torque fluctuation affect the stability of the disk. In other word, the torque fluctuation causes the instability of the disk at several ranges of the spinning speed below the critical speed and its effects become larger as the disk spins faster or the magnitude of torque fluctuation becomes bigger. The experimental results are found to be in good agreement with analytical estimation.

고속방사 나일론 섬유의 물성 및 염색성 (The physical properties and the dyeability of nylon fibers prepared by high speed spinning)

  • 김태경;윤석한;임용진;손영아;한진완
    • 한국염색가공학회지
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    • 제14권4호
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    • pp.197-207
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    • 2002
  • The physical properties and dyeability of the nylon 6 fibers prepared by high speed spinning at take-up speed of 4,100~5,600m/min were investigated. The strain decreased as the take-up speed was raised from 4,100m/min to 4,400m/min, but further increase of take-up speed could not decrease the strain. The stresses of the fibers spinned at various take-up speed did not make any noticeable differences. Birefringences, densities and crystallinities of the fibers increased with the take-up speed and then reached to a nearly maximum value at 5,300m/min. In DSC diagrams, the $\gamma$ form of crystal became dominant at higher take-up speed. The dye uptakes of C. I. Acid Blue 113 on the fibers decreased a little with the increase of take-up speed.

고속방사 PET Filament의 구조와 응력완화에 관한 연구 (Structural Characteristics and Stress Relaxation Behaviors of PET Filament in High Speed Spinning)

  • Son, Kil Soo;Gu, Ja Gil;Yoon, Won Sik;Chang, Dong Ho
    • 한국염색가공학회지
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    • 제8권6호
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    • pp.33-39
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    • 1996
  • The purpose of this study was to investigate the structural characteristics, mechanical properties, and stress-relaxation behavior of PET filament, which were prepared at various spinning speeds(1650, 3300, 4500, 5000, 5500, and 6000 m/min) and anneal(12$0^{\circ}C$, 20 min & 15$0^{\circ}C$, 40 min). In 4500 m/min of spinning speed the crystallinity, crystallite size, and degree of orientation of PET filament rapidly increased. By increasing spinning speed, the temperature dependence of stress-relaxation sharply decreased. Same results were obtained from heat-treated samples. As a result, activation energy for stress-relaxation increased with the crystallinity and spinning speed.

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초고속 원심방사에 의한 아세트산프로피온산 셀룰로오스/폴리부틸렌 숙시네이트 다공성 마이크론 섬유 제조 (Fabrication of Porous Cellulose Acetate Propionate/Polybutylene Succinate Microfibers by High Speed Centrifugal Spinning)

  • 김태영;김미경;김진수;이정언;정재훈;김영권;김태현;김기영;염정현
    • 한국염색가공학회지
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    • 제35권4호
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    • pp.239-245
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    • 2023
  • Cellulose is an abundant biodegradable material in nature with excellent properties, but due to its poor processability, it has been widely studied for processing through modification. Cellulose acetate propionate (CAP) is a cellulose derivative in which the hydroxyl group of cellulose is replaced by acetyl and propionyl groups. CAP has several advantages, such as excellent solubility, structural stability, light and weather resistance, and good transparency. Porous nanofibers with excellent specific surface area, which can be applied in various fields, can be easily formed by the phase separation method using highly volatile solvents. High speed centrifugal spinning is a nano/micro fiber preparation method with advantages such as fast spinning and easy alignment control. In this study, a CAP/polybutylene succinate (PBS) spinning solution with chloroform as solvent was prepared to prepare porous microfibers and the fiber morphology was examined as a function of the disk rotation speed in an high speed centrifugal spinning device.

용융방사에 의한 생분해성 고강도 PLA 섬유 제조 공정 상 주요 공정 변수에 관한 연구 (Preparation and Physical Properties of Biodegradable High Performance PLA Fiber using Process Parameters)

  • 정우창;김삼수;이상오;이재웅
    • 한국염색가공학회지
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    • 제34권3호
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    • pp.197-206
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    • 2022
  • The purpose of this study was to confirm the optimal spinning conditions for PLA (Polylactic acid) as a fiber forming polymer. According to the melt spinning test results of PLA, the optimal spinning temperature was 258℃. However, it needs to note that relatively high pack pressure was required for spinning at 258℃. At an elevated temperature, 262℃, mono filament was broken easily due to hydrolysis of PLA at a higher temperature. In case of fiber strength, it was confirmed that the draw ratios of 2.7 to 3.3 were optimal for maximum strength of melt spun PLA. Above the draw ratio, 3.3, the strength of the PLA fibers was lowered. It was presumed that cleavage of the PLA polymer chain over maximum elongation. The heat setting temperature of GR (Godet roller) showed that the maximum strength of the PLA fibers was revealed around 100℃. The degree of crystallinity and the strength of the PLA fibers were decreased above 100℃. The optimal take-up speed (Spinning speed) was around 4,000m/min. Thermal analysis of PLA showed 170℃ and 57℃ as Tm (melting temperature) and Tg (glass transition temperature), respectively.

고속방사 PET filament의 열처리에 따른 수축 및 Creep 거동에 관한 연구 (Shrinkage and Creep Behavior of Annealed PET Filament in High Speed Spinning)

  • Park, Young-Kun;Koo, Ja-Gil;Chang, Dong-Ho
    • 한국염색가공학회지
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    • 제9권4호
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    • pp.7-19
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    • 1997
  • The purpose of the study was to investigate the shrinkage and creep behavior of PET filaments which were prepared at various spinning speeds(3,300, 4,000, 5,000, 6,000, and 7,000m/min) and anneal($120^{\circ}$, 30min & $150^{\circ}$, 40min). In order to determine the shrinkage and creep behavior with the crystallinity change, PET filaments were treated with low(12$0^{\circ}C$, 30min) and high($150^{\circ}$, 40min) temperature conditions with hot air dryer under the constant tension. The results of the study were as follows: as the spinning speed increased, the degree of shrinkage and elongation of the sample treated by wet condition decreased. The sample with 0.01g/d of load under various spinning speeds showed shrinkage behavior and highest shrinkage ratio at $76^{\circ}$ which was Tg of PET. The degree of shrinkage and elongation of the treated sample was less than those of the untreated sample by wet treatment. Especially, there was less degree of shrinkage and elongation of the sample treated by higher temperature condition. In 3,300m/min of spinning speed the draw ratio of undrawn yarn of a mixture of a-axis orientation and c-axis orientation was 2.0, which is similar to the value of the traditional drawn yarn. Finally, there was a big range of shrinkage and elongation by wet treatment in 3,300 m/min of spinning speed.

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