• 제목/요약/키워드: High-pressure filling

검색결과 131건 처리시간 0.022초

Numerical Analysis of Pressure and Temperature Effects on Residual Layer Formation in Thermal Nanoimprint Lithography

  • Lee, Ki Yeon;Kim, Kug Weon
    • 반도체디스플레이기술학회지
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    • 제12권2호
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    • pp.93-98
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    • 2013
  • Nanoimprint lithography (NIL) is a next generation technology for fabrication of micrometer and nanometer scale patterns. There have been considerable attentions on NIL due to its potential abilities that enable cost-effective and high-throughput nanofabrication to the display device and semiconductor industry. To successfully imprint a nanosized pattern with the thermal NIL, the process conditions such as temperature and pressure should be appropriately selected. This starts with a clear understanding of polymer material behavior during the thermal NIL process. In this paper, a filling process of the polymer resist into nanometer scale cavities during the thermal NIL at the temperature range, where the polymer resist shows the viscoelastic behaviors with consideration of stress relaxation effect of the polymer. In the simulation, the filling process and the residual layer formation are numerically investigated. And the effects of pressure and temperature on NIL process, specially the residual layer formation are discussed.

고압탱크에서 수소가스의 압축성 인자에 관한 이론적 연구 (A Theoretical Study on the Compressibility Factor of Hydrogen Gas in the High Pressure Tank)

  • 이길강;허항;이길초;권정태
    • 한국수소및신에너지학회논문집
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    • 제34권2호
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    • pp.162-168
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    • 2023
  • The fast refueling process of compressed hydrogen has an important impact on the filling efficiency and safety. With the development and use of hydrogen energy, the demand for precision measurement of filling hydrogen thermodynamic parameters is also increasing. In this paper, the compressibility factor calculation model of high-pressure hydrogen gas was studied, and the basic equation of state and thermo-physical parameters were calculated. The hydrogen density data provided by the National Institute of Standards and Technology was compared with the calculation results of each model. Results show that at a pressure of 0.1-100 MPa and a temperature of 233-363 K, the calculation accuracy of the Zheng-Li equation of state was less than 0.5%. In the range of 0.1-70 MPa, the accuracy of Redich-Kwong equation is less than 3%. The hydrogen pressure more influences on the compressibility factor than the hydrogen temperature does. Using the Zheng-Li equation of state to calculate the compressibility factor of on-board high pressure hydrogen can obtain high accuracy.

Al고압주조공법에서 사출슬리브 온도 조절을 통한 Chill layer의 최적 제어 (Optimal Control of Chill layers through Regulation of Temperature on Shot Sleeve in Aluminum High Pressure Diecasting)

  • 박진영;김억수;박용호;박익민
    • 한국재료학회지
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    • 제16권11호
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    • pp.698-704
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    • 2006
  • In this study, the effect of chill layers occurred in shot sleeve on the molten metal filling was analyzed through computer simulation. The behavior of chill layers with temperature variation of shot sleeve set from 200 to $280^{\circ}C$ was also investigated. The simulation results showed the chill layers set in the in-gates during the injection process change the main filling direction and cause turbulent flow pattern, resulting in porosities inside the castings. The amount of chill layers with the increasing temperature of shot sleeve was considerably reduced. Particularly, at the setting temperature of $280^{\circ}C$ by heat control unit, the biggest reduction in chill layers, excellent trimmed surface and the highest density were achieved, suggesting that as the optimal sleeve condition in aluminum high pressure diecasting, especially for highly complex parts like valve body.

LED TV 스피커 프레임용 사출 성형공정 구현에 관한 실험적 연구 (Experimental Study on implementation of injection molding process for speaker frame in LED TV)

  • 이선곤;김상현
    • 한국기계가공학회지
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    • 제12권5호
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    • pp.94-101
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    • 2013
  • Injection molding process is one of the most important methods to produce plastic parts with high efficiency and low cost. The objective of this study is to implement the best plastic injection molding process for LED TV speaker frame. Moldflow analysis and simulation of plastic injection molding process were carried out in order to predict optimal modeling operation conditions and then injection molded part was produced various type of resin temperature, filling time and injection pressure variation. the result was that the best injection molding condition is set as 60bar pressure, 2sec filling time and $310^{\circ}C$ degree. The study result would be useful to variety of plastic injection molding process.

급속 충전에서 탱크 내부의 수소 온도 변화에 관한 이론 연구 (A Theoretical Study on the Hydrogen Temperature Evolution Inside the Tank under Fast Filling Process)

  • 이길초;이길강;허항;최병철;권정태
    • 한국수소및신에너지학회논문집
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    • 제34권6호
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    • pp.608-614
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    • 2023
  • The fast filling process of high-pressure hydrogen has an important impact on the filling efficiency and safety. In this paper, a specific study is carried out on the thermophysical phenomena during the fast filling process. Starting from the gas state equation of hydrogen, the change law of the hydrogen storage temperature is obtained, and then the temperature rise prediction is constructed. The model can clarify the relationship between the filling parameters and the temperature rise during the fast filling process, thereby revealing the flow and heat transfer laws of the fast charging process. To improve the theoretical research basis for the evaluation of vehicle-mounted hydrogen fast charging capacity, temperature prediction and optimization of hydrogenation methods.

A Study on the Optimal Design and Forming of the Alternator Housing

  • Han, Kyu-Taek;Park, Jung-Sik
    • Journal of Advanced Marine Engineering and Technology
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    • 제28권2호
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    • pp.361-366
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    • 2004
  • The die casting process was used to manufacture an automotive alternator housing. Generally automobile parts are required to be light and have high strength. The control of casting defects is important but has usually been depended only on the experience of the foundry engineer. Therefore simulations have been carried out on the die casting process of alternator housing. In this paper. we investigated the characteristics of the die casted alternator housing with the HPDC(High Pressure Die Casting) process. We presented the results of filling behavior and solidification process of the cast, The analysis results obtained from the filling behavior and solidification of cast agreed with test results.

A Study of High Viscosity Melt Front Advancement at the Filling Process of Injection-Compression Mold

  • Park, Gyun-Myoung;Kim, Chung-Kyun
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.333-334
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    • 2002
  • Injection-compression molding parts are many cases with complicated boundary condition which is difficult to analysis of mold characteristics precisely. In this study, the effects of various process parameters such as multi-point gate location, initial charge volume, injection time and pressure have been investigated using finite element method to fomulate the melt front advancement during the mold filling process. A general governing equation for tracking the filling process during injection-compression molding is applied to volume of fluid method. To verify the results of present analysis, they are compared with those of the other paper. The results show a strong effect of processing conditions as a result of variations in the three-dimensional complex geometry model.

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압밀주입에 의한 지반개량 특성고찰 (The Evaluation on Behavior of Segmental Grid Retaining Wall by Model Test)

  • 김상수;배우석;이종규
    • 기술발표회
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    • 통권2006호
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    • pp.162-171
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    • 2006
  • Segmental Grid Retaining Wall is one of the segmental grid retaining walls using headers and stretchers to establish the framework of the wall In this method, grids formed by the intersection of headers and stretchers are generally filled with the gravel to maintain the weight of the wall Therefore, the construction can be carried out with higher speed and much economically when compared with the concrete retaining wall Furthermore, it has high drain capacity, and environmentally friendly aspects also have been pointed out because the possibility of the planting at the front of the wall However, in the segmental grid retaining wall method, the relative movement between the individual headers and stretchers was generally recognized, and stress redistribution in the gravel filling was also observed when subjected to the external loading and self-weight of filling Therefore, it has been thought that the distribution of the earth pressure in the segmental grid retaining wall system differ from that of the concrete retaining wall In this study, the surcharge tests using the scaled model segmental grid retaining wall was carried out to observe the distribution of the earth pressure in the segmental grid retaining wall The earth pressure was measured in the six specified height of wall, and the distribution of the pressure was analyzed. Furthermore, the earth pressure by computation or by the test using the concrete retaining wall was also considered to make comparison

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Experimental and analytical study on improvement of flexural strength of polymer concrete filled GFRP box hybrid members

  • Ali Saribiyik;Ozlem Ozturk;Ferhat Aydin;Yasin Onuralp Ozkilic;Emrah Madenci
    • Steel and Composite Structures
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    • 제50권4호
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    • pp.475-487
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    • 2024
  • The usage of fiber-reinforced polymer materials increases in the construction sector due to their advantages in terms of high mechanical strength, lightness, corrosion resistance, low density and high strength/density ratio, low maintenance and painting needs, and high workability. In this study, it is aimed to improve mechanical properties of GFRP box profiles, produced by pultrusion method, by filling the polymer concrete into them. Within the scope of study, hybrid use of polymer concrete produced with GFRP box profiles was investigated. Hybrid pressure and bending specimens were produced by filling polymer concrete (polyester resin manufactured with natural sand and stone chips) into GFRP box profiles having different cross-sections and dimensions. Behavior of the produced hybrid members was investigated under bending and compression tests. Hollow GFRPxx profiles, polymer-filled hybrid members, and nominative polymeric concrete specimens were tested as well. The behavior of the specimens under pressure and bending tests, and their load bearing capacities, deformations and changes in toughness were observed. According to the test results; It was deduced that hybrid design has many advantages over its component materials as well as superior physical and mechanical properties.

AM50 마그네슘 합금의 다이캐스팅 공정에 관한 연구 (A Study on the Die-casting Process of AM50 Magnesium Alloy)

  • 김순국;장창우;이준희;정찬회;서용권;강충길
    • 한국재료학회지
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    • 제16권8호
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    • pp.516-523
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    • 2006
  • In recent years, Magnesium (Mg) and its alloys have become a center of special interest in the automobile industry. Due to their high specific mechanical properties, they offer a significant weight saving potential in modern vehicle constructions. Most Mg alloys show very good machinability and processability, and even the most complicated die-casting parts can be easily produced. The die casting process is a fast production method capable of a high degree of automation for which certain Mg alloys are ideally suited. In this study, step-dies and flowability tests for AM50 were performed by die-casting process according to various combination of casting pressure and plunger velocity. We were discussed to velocity effect of forming conditions followed by results of microstructure, FESEM-EDX, hardness and tensile strength. Experimental results represented that the conditions of complete filling measured die-casting pressure 400 bar, 1st plunger velocity 1.0 m/s and 2nd plunger velocity 6.0 m/s. The increasing of 2nd plunger velocity 4.0 to 7.0 m/s decreased average grain size of $\alpha$ phase and pore. It was due to rapid filling of molten metal, increasing of cooling rate and pressure followed by increased 2nd plunger velocity. The pressure should maintain until complete solidification to make castings of good quality, however, the cracks were appeared at pressure 800bar over.