• 제목/요약/키워드: High-pressure air jet

검색결과 106건 처리시간 0.033초

고속주축용 라비린스 시일의 형상설계에 관한 연구 (A study on Geometry of Labyrinth Seal for High Speed Machining Center)

  • 나병철;전경진;한동철
    • Tribology and Lubricants
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    • 제13권3호
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    • pp.56-62
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    • 1997
  • Sealing an oil-air mixture plays important roles to have an enhanced lubrication for high speed spindle. High speed spindles require non-contact type sealing mechanism. In this study, an optimum seal design to minimize leakage is concerned in the aspect of flow control. This paper categorizes geometries of mostly used non-contact type seals and analyzes each leakage characteristics to minimize a leakage on sealing area. Effect of minimum clearance and its position are considered according to variation of detail geometry. The estimation of non-leaking property is determined by amount of pressure drop in the leakage path assuming constant leakage flow. To simulate an oil jet or oil mist type high speed spindle lubrication, the working fluid is regarded as two phases that are mixed flow of oil phase and air phase. Both of the turbulence and the compressible flow model were introduced in CFD(Computational Fluid Dynamics) analysis. Design parameters has been induced to minimize leakage in limited space, and a methodological study on geometrical optimization has been conducted.

Photo Polymer 마스크와 미세입자분사가공을 이용한 미세구조물 제작 (Fabrication of Micro Structure Using Photo Polymer Mask and Micro Abrasive Jet Machining)

  • 고태조;박동진;이인환;김희술
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1175-1178
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    • 2005
  • Brittle materials, especially single-crystal silicon wafer, are widely used for sensors, IC industry, and MEMS applications. e general machining process of crack easy materials is by chemical agents, but it is hazardous and time consuming. Also, it is difficult to get high aspect ratio micro structure. As an alternative tool, an AJM(Abrasive jet machining) is promising method in terms of high aspect ratio and production cost. In this study, to get more precise detail compared to general AJM, photo polymer mask, SU-8, used in photolithography was applied in AJM. Process parameters such as abrasive diameter, air pressure, nozzle diameter, flow rate of abrasive in AJM and a variety of conditions in spin coating were decided. Finally, micro channel and mixer was fabricated to see the efficiency of the AJM with photo polymer mask.

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공기조화기 장착용 축상유입식 싸이클론의 압력손실에 대한 수치해석 및 실험적 연구 (Numerical and experimental study on the pressure dorp of axial-flow cyclone in the air handling unit)

  • 권순박;박덕신;조영민;김세영;김명준;김호중;김태성
    • 한국입자에어로졸학회지
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    • 제5권2호
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    • pp.37-43
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    • 2009
  • Particulate matter (PM) is one of the major indoor air pollutants especially in the subway station in Korea. In order to remove PM in the subway station, several kinds of PM removal system such as roll-filter, auto-washable air filter, demister, and electrostatic precipitator are used in the air handling unit (AHU) of subway stations. However, those systems are prone to operation and maintenance problems since the filter-regeneration unit consisting of electrical or water jet parts might malfunction due to the high load of particulates unless the filter medium is periodically replaced. In this study, the use of axial-flow cyclone was proposed for particulate filter unit in the AHU for its low operation and maintenance cost. Novel shape of axial-flow cyclone was designed by using computational fluid dynamics (CFD). The shape of vortex vane was optimized in terms of pressure drop and tangential velocity. In addition, CFD analysis was validated experimentally through the pressure drop measurement of mock-up model. We found that pressure drop and tangential velocity of fluid through the axia-flow cyclone was significantly affected by the rotating degree of vortex vane and the numerical prediction of pressure drop agreed well with experimental measurement.

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잉크젯 인쇄 기술을 이용한 인쇄회로기판용 나노구리배선 개발 (Cu Line Fabricated with Inkjet Printing Technology for Printed Circuit Board)

  • 서상훈;이로운;윤관수;정재우;이희조;육종관
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.1806-1809
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    • 2008
  • Study that form micro pattern by direct ink jet printing method is getting attention recently. Direct ink jet printing spout fine droplet including nano metal particle by force or air pressure. There is reason which ink jet printing method is profitable especially in a various micro-patterning technology. It can embody patterns directly without complex process such as mask manufacture or screen-printing for existent lithography. In this study, research of a technology that ejects fine droplet form of Pico liter and forms metal micro pattern was carried with inkjet head of piezoelectricity drive system. Droplet established pattern while ejecting consecutively and move on the surface at the fixed speed. Patterns formed in ink are mixed with organic solvent and polymer that act as binder. So added thermal hardening process after evaporate organic solvent at isothermal after printing. I executed high frequency special quality estimation of CPW transmission line to confirm electrical property of manufactured circuit board. We tried a large area printing to confirm application possibility of an ink jet technology.

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젤 모사 추진제 삼중 충돌 분사 제트의 거시적 분열 특성 연구 (Macroscopic Breakup Characteristics of Water Gel Simulants with Triplet Impinging Spray Jet)

  • 황태진;이인철;구자예
    • 한국분무공학회지
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    • 제15권3호
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    • pp.109-114
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    • 2010
  • The implementation of gelled propellants systems offers high performance, energy management of liquid propulsion, storability, and high density impulse of solid propulsion. The present study focused on the macroscopic spray characteristics of liquid sheets formed by triplet impinging jets of non-Newtonian liquids which are mixed by Carbopol 941 0.5%wt. The results are compared to experiments conducted on spray images which formed by triplet impinging jets concerning with airassist effect at center orifice. When gel propellants are injected by doublet impinging jets at low pressure and high pressure, closed rim pattern shape appeared by polymeric effect from molecular force and showed inactive atomization characteristics, because of extensional viscosity related by restriction of atomization process and breakup time delay of turbulence transition. As increasing mass flow rate of the air(increasing GAR), spray breakup level is also increased.

슬래밍 충격 압력에 대한 연구 (A Study on Slamming Impact Pressure)

  • 박준수;오승훈;권순홍;정장영
    • 한국해양공학회지
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    • 제23권1호
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    • pp.67-73
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    • 2009
  • This study presents the results of a slamming experiment using a pneumatic cylinder. The employment of the pneumatic cylinder showed a relatively good repeatability when the results were compared with those of other slamming devices. The experiment was done for various incident angles. An air pocket was believed to cause a reduction in the magnitude of the impact pressure with an incident angle of $0^{\circ}$ for the water entry. A high speed camera was used in an attempt to locate the time of the contact between the bottom of the specimen and the free surface. It seemed that the maximum pressure occurred before the water contacted the bottom of the specimen.

가스터어빈형 연속류연소기의 유동에 관한 연구(II) -연소기내의 유동특성- (A Study on Flow Characterstics of Gas Turbine rvpe Combustor (II) - Flow Characteristics in Combustor -)

  • 이근오;지용욱;김형섭
    • 한국안전학회지
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    • 제4권1호
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    • pp.59-70
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    • 1989
  • This paper deals with the experimental study on the flow characteristics in straight flow can type combustor which has been used for high pressure ratio gas turbine combustor. The author has investigated the effects of swirl number and secondary air hole arrays in axial position on the flow characteristics by adopting the tuft method and 5-Hole Pilot Tube. From these experiments, as the swirl number increases, the results obtained is that the area of recirculation zone becomes wide and the position of vortex-core region approaches to the near of fuel nozzle in the model combustor. The most favourable penetration is obtained when secondary air jet is introduced through the air holes distributed in the form of paralled two rows in axial position of model combustor.

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연속 아연 도금 두께에 관한 수치 해석적 연구 (A NUMERICAL STUDY ON THE COATING THICKNESS IN CONTINUOUS HOT-DIP GALVANIZING)

  • 이동원;신승영;조태석;권영두;권순범
    • 한국전산유체공학회지
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    • 제14권1호
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    • pp.1-8
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    • 2009
  • To control the coating thickness of zinc in the process of continuous hot-dip galvanizing, it is known from early days that the gas wiping through an air knife system is the most effective because of the obtainable of uniformity of coating thickness, possibility of thin coating, working ability in high speed and simplicity of control. But, the gas wiping using in the galvanizing process brings about a problem of splashing from the strip edge for a certain high speed of coating. Also, it is known that the problem of splashing directly depends upon the galvanizing speed and nozzle stagnation pressure. In theses connections, in the present study, we proposed two kinds of air knife systems having the same expansion rate of nozzle, and the jet structures and coating thicknesses from a conventional and new proposed nozzles are compared. In numerical analysis, the governing equations consisted of two-dimensional time dependent Navier-Stokes equations, standard k-e turbulence model to solve turbulence stress and so on are employed. As a result, it is found that it had better to use the constant rate nozzle from the point view of the energy saving to obtain the same coating thickness. Also, to enhance the cutting ability at the strip, it is advisable to use an air knife with the constant expansion rate nozzle.

수중 유해성 유기퇴적물의 수거를 위한 Air-lifting & Suction-pumping System 개발 (Development of the Air-lifting & Suction-pumping System to Remove the Noxious Deposit in the Underwater)

  • 김성근;송도성;강문규;이상무;최영찬;고유봉
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2002년도 추계학술대회 논문집
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    • pp.251-255
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    • 2002
  • Eutrophic matters accumulated on the bottom of sea, river and lake cause red tide phenomenon in ocean and outbreak green algae in river and lake. Systems are developed to remove the noxious deposit. But the existing systems remove not only the eutrophic matters but also natural materials, sand, pebbles etc. that should remain at the bottom. This paper describes a new system that can safely, and economically take away the noxious deposit in underwater. High pressure water jet is used to induce vortices in the triangular suction section, and air-lifting pump to lift up the deposit. The mixture of the water and deposit is filtered through the drum filters. An under camera shows the under water situation along the moving direction of the system that is controlled by a remote operator. This remote controlled moving system obliterate the necessity of the diver that usually costs high. The experimental results show the effectiveness of the suggested system.

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초고속선을 위한 공기유입 물제트 추진기 개발 (Development of a Ventilating Waterjet Propulsor for Super-High Speed Ships)

  • 이진태;문일성;박영하;김경열;김기섭
    • 대한조선학회논문집
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    • 제36권3호
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    • pp.41-49
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    • 1999
  • 초고속선의 추진기로 새로이 주목받고 있는 공기유입 물제트 추진기에 대한 타당성을 검토하였다. 본 추진기는 벤틸레이션 상태에서 작동되므로 완전캐비테이션 단면을 사용하여 로터를 설계하였다. 즉 쐐기형(wedge type) 단면과 캐비테이터형(cavitator type) 단면을 갖는 로터 2종류를 설계 제작하여 모형시험을 수행하였다. 로터는 일반적으로 덕트-프로펠러에서 채택하고 있는 Kaplan형 프로펠러 형상을 선택하였다. 캐비테이션 터널 시험부를 개조하여 공기유입 물제트 추진기의 단독특성시험을 수행하였으며, 레이져 유속계를 이용하여 노즐 내부 속도를 엄밀하게 계측하였다. 단독특성 시험은 개조된 캐비테이션 터널의 시험부에서 수행되었으며 완전침수(fully-submerged)상태와 자유분출(free-jet)상태에서 수행되었다. 자유분출상태에서는 후류공기가 유입되어 벤틸레이션 현상이 발생하였으며, 특히 캐비테이터형 단면을 갖는 KP447 로터의 경우 낮은 전진계수에서 작동시킬 경우 완전캐비테이션이 발생하여 성능특성이 크게 변화하였다. 날개 압력면의 뒷날 부근에 높이가 다른 띠를 각각 부착시켜 양력 증가장치로 사용하였으며 이에 의한 추력과 토오크 변화를 계측하였다.

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