• Title/Summary/Keyword: High-frequency induction heated combustion synthesis

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Mechanical Properties and Fabrication of Nanostructured ReSi1.75 by High Frequency Induction Heated Combustion Synthesis (고주파유도가열 연소합성에 의한 나노구조 ReSi1.75 제조 및 기계적 성질)

  • Kim, Byung-Ryang;Kim, Su-Chul;Shon, In-Jin
    • Journal of Powder Materials
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    • v.16 no.1
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    • pp.16-21
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    • 2009
  • Nanostructured $ReSi_{1.75}$ was synthesized to have high density via rapid and cost effective process named as high-frequency induction heated combustion synthesis(HFIHCS) method. For the process, mechanically activated Re-Si powder was used, which had been prepared by mechanical ball milling of Re and Si powders with mixing ratio of 1:1.75. Both combustion synthesis and densification were accomplished simultaneously by applying electric current and mechanical pressure of 80 MPa during the process. The average grain size, hardness, and fracture toughness of the compound were 210 nm, 1085 $kg/mm^2$ and 4 $MPa{\cdot}m^{1/2}$, respectively. The experimental results show that HFIHCS is a promising process for synthesis of nanostructured $ReSi_{1.75}$ which has a potential for both high temperature and thermo-electric applications.

Fabrication and Mechanical Properties of Dense WSi2-20vol.%SiC Composite by High-Frequency Induction-Heated Combustion Synthesis (고주파유도가열 연소합성에 의한 치밀한 WSi2-20vol.%SiC 복합재료 제조 및 기계적 특성)

  • Oh, Dong-Young;Kim, Hwan-Cheol;Lee, Sang-Kwon;Shon, In-Jin
    • Journal of Powder Materials
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    • v.12 no.1
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    • pp.17-23
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    • 2005
  • Dense $WSi_2$-20vol.%SiC composite was synthesized by high-frequency induction-heated combustion synthesis(HFIHCS) method within 2 minutes in one step from elemental powder mixture of W, Si and C. Simultaneous combustion synthesis and densification were accomplished under the combined effects of an induced current and mechanical pressure. Highly dense $WSi_2$-20vol.%SiC with relative density of up to 97% was produced under simultaneous application of 60MPa pressure and the induced current. The average grain size of $WSi_2$ was about $5.2{\mu}m$. The hardness and fracture toughness values obtained were 1700kg/$mm^2$ and $4.4MPa{\cdot}m^{1/2}$, respectively.

High-Frequency Induction-Heated Combustion Synthesis and Consolidation of Nanostructured NbSi2 from Mechanically Activated Powders

  • Kim, Byung-Ryang;Yoon, Jin-Kook;Nam, Kee-Seok;Shon, In-Jin
    • Journal of Powder Materials
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    • v.15 no.4
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    • pp.279-284
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    • 2008
  • Dense nanostructured $NbSi_2$ was synthesized by high-frequency induction-heated combustion synthesis (HFIHCS) method within 1 minute in one step from mechanically activated Nb and Si powders. Highly dense $NbSi_2$ with relative density of up to 99% was simultaneously synthesized and consolidated under the combined effects of an induced current and mechanical pressure of 60 MPa. The average grain size and mechanical properties (hardness and fracture toughness) of the compound were investigated.

One-Step Synthesis of WC and Dense WC-10 vol.%Co Hard Materials and Their Mechanical Properties (단일공정으로 WC 및 치밀한 WC-10 vol.%Co 초경재료의 제조 및 기계적 성질)

  • 김환철;오동영;정정웅;송인진
    • Journal of Powder Materials
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    • v.10 no.2
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    • pp.108-117
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    • 2003
  • WC and dense WC-10 vol%Co materials with grain size of~1${\mu}m$ were synthesized by high-frequency induction heated combustion synthesis (HFIHCS) method in one step from elemental powders of W, C and Co within several minutes. Simultaneous combustion synthesis and densification were accomplished under the combined effects of an induced current and mechanical pressure. In the absence of cobalt additive, WC can be formed, but its relative density was low (about 73%) under simultaneous application of a 60 MPa pressure and the induced current. However, in the presence of 10 vol.%Co, the relative density increased to 99% under the same experimental condition. The percentages of the total shrinkage occurring before and during the synthesis reaction of WC-10 vol.%Co were 5% and 51%, respectively. The fracture toughness and hardness values of WC-10 vol.%Co were 10 MPa . m$^{1/2}$ and 1840 kg/$mm^2$, respectively.

Fabrication of 4.25 Co0.53Fe0.47-Al2O3 Composite by High Frequency Induction Heated Combustion Synthesis (고주파유도가열 연소합성에 의한 4.25 Co0.53Fe0.47-Al2O3 복합재료 제조)

  • Park, Na-Ra;NamKung, Hoon;Ko, In-Yong;Shon, In-Jin
    • Journal of Powder Materials
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    • v.16 no.2
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    • pp.91-97
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    • 2009
  • Nanopowders of $Co_3O_4$ and FeAl were fabricated by high energy ball milling. Dense 4.25 $Co_{0.53}Fe_{0.47}-Al_2O_3$ composite was simultaneously synthesized and consolidated by high frequency induction heated combustion method within 2 min from mechanically activated powders. Consolidation was accomplished under the combined effects of a induced current and mechanical pressure of 80 MPa.

Simultaneous Synthesis and Densification of Wc-xvol.%Co Hard Materials by High-Frequency Induction Heated Combustion

  • Kim, H.C.;Oh, D.Y.;Jeong, J.W.;Shon, I.J.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2003.10a
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    • pp.41-42
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    • 2003
  • Using a developed high-frequency induction heated combustion method. the simultaneous synthesis and densification of WC-xvol.%Co($0{\leq}x{\leq}20$) hard materials was accomplished using elemental powders of W, C and Co. A complete synthesis and densification of the materials was achieved in one step within a duration of 1min. The final relative densities of the composite were over 98.5% for all cases, under the applied pressure of 60 MPa and the induced current. The hardness of the composites decreases and the fracture toughness increases with increasing cobalt content. As the carbon to tungsten ration increases, the hardness increase, but the fracture toughness decreases. The maximum values for the fracture toughness and hardness are 15.1 $MPa{\cdot}m^{1/2}$(at 20vol.%Co, W:C=1:1), and 1928 $kg/mm^{2}$(at 5vol.%Co, W:C=1:1.3), respectively. Therefore we concluded that the HFIHCS method. which can produce WC-xvol.%Co within 1 minute in one step is superior to conventional ones.

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Synthesis of Dense $WSi_2\;and\;WSi_2-xvol.%SiC$ composites by High- Frequency Induction Combustion and Its Mechanical Properties

  • Oh Dong-Young;Kim Hwan-Cheol;Yoon Jin-Kook;Shon In-Jin
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2004.11a
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    • pp.94-95
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    • 2004
  • Using the high-frequency induction heated combustion method, the simultaneous synthesis and densification of $WSi_2-xvol.%SiC$ (x=0, 10, 20, 30) composites was accomplished using elemental powders of W, Si and C. A complete synthesis and densification of the materials was achieved in one step within a duration of 2 min. The relative density of the composite was up to 97% for the applied pressure of 60MPa and the induced current. The average grain size of $WSi_2$ are 6.9, 6.1, and $5.0{\mu}m$, respectively. The hardness and the fracture toughness increases with increasing SiC content. The maximum values for the hardness and fracture toughness are $1840kg/mm^2\;and\;5.1MPa{\cdot}m^{1/2}\;at\;WSi_2-30vol.%SiC$.

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