• International journal of advanced smart convergence
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• v.8 no.4
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• pp.138-146
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• 2019

In this paper, we proposed a soft-switched synchronous buck converter, which can perform charging the battery. The proposed converter has low switching loss even at high frequency operation due to its soft switching characteristics. The converter operates in synchronous mode to minimize conduction loss, resulting in small conduction loss, also. In this reason, the efficiency of the converter can be greatly improved even in high frequency. The size and weight of the converter can be reduced by high frequency operation of the converter. In this paper, we designed a battery charger with a switching frequency of 100 kHz. The designed converter also simulated to prove the converter's characteristics of synchronous operation as well as soft switching operation. The simulation shows that the proposed converter always meets the soft switching conditions of turning on and off switching in the zero voltage and zero current states. Therefore, simulation results have confirmed that the proposed battery charger had soft switching characteristics. The simulation results for transient response to charge current for the designed converter show that the converter responds to charge current commands quickly within 0.05 ms.

• The Transactions of the Korean Institute of Power Electronics
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• v.17 no.1
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• pp.77-84
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• 2012

This paper describes the process of optimal resonant frequency design with full-bridge series-loaded resonant dc-dc converter in a high efficiency 3.3 kW on-board battery charger application for Electric Vehicles and Plug-in Hybrid Electric Vehicles. The optimal range of resonant frequency and switching frequency used for ZVS are determined by considering trade-off between loss of switching devices and resonant network with size of passive/magnetic devices. In addition, it is defined charging region of battery, the load of on-board charger, as the area of load by deliberating the characteristic of resonant. It is verified the designed frequency band by reflecting the defined area on resonant frequency.

• Journal of Electrical Engineering and Technology
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• v.13 no.1
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• pp.124-132
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• 2018

This paper proposes an LLC resonant converter based battery charger which utilizes an adaptive turn ratio scheme to achieve a wide output voltage range and high efficiency. The high frequency transformer of the LLC converter of the proposed strategy has an adaptively changed turn ratio through the auxiliary control circuit. As a result, an optimized converter design with high magnetizing inductance is possible, while minimizing conduction and turn-off losses and providing a regulated voltage gain to properly charge the lithium ion battery. For a step-by-step explanation, operational principle and optimal design considerations of the proposed converter are illustrated in detail. Finally, the effectiveness of the proposed strategy is verified through various experimental results and efficiency analysis based on prototype 300W Li-ion battery charger and battery pack.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2000.07a
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• pp.683-686
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• 2000

The chargers for DC power supply of the contro1lers, which have been installed in the relay rooms in 345/154kV substations of KEPCO, lag in both aspects of technique and performance. Moreover, as they are SCR-based, they dont meet the performance requirements of todays digital and automated controllers. Now two controllers are running in pair and one of those is for reservation. There are lots of troubles because the patrol engineering team has to replace them manually whenever they are out of order. So it is expected to bring convenience if the charger replacement is automated. Also, the existing chargers take much space, weight and cost - which have increased the need of development to make them smaller, less expensive, and have high quality. We will develop a charger system which has one fifth of the weight of the existing system by double-integrating the volume. The new system will be ready for a future full unmanned system with integrated pores for remote control, state-of-the-art digital features, and more than 90% efficiency/power factor against 80% efficiency/power factor of the existing system.

• The Transactions of the Korean Institute of Power Electronics
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• v.21 no.2
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• pp.175-181
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• 2016

In the conventional E-bike, a 42 V/10 A Li-ion battery drives a 24 V/10 A BLDC motor via a 6-switch PWM DC/AC inverter. The major problems of the conventional battery-fed motor drive systems are listed as follows. To charge the battery, an external battery charger (adapter) is required, which degrades the portability of E-bike users. In addition, given the high-frequency operation of the motor drive inverter, the switching losses are significant, which degrades the whole power efficiency. High-voltage batteries (42 V) require a complex battery management system (BMS), which degrades the reliability of the battery pack. In this paper, an embedded boost-converter battery charger for E-bikes is proposed. The variable output boost converter, which converts 16.8 V battery voltage to the required variable voltage of the inverter input, can use a low-voltage battery and thus improve the reliability of batteries. By varying the inverter input voltage via boost converter, a DC link voltage control method can be applied to reduce the switching frequency of the inverter, which improves the whole power efficiency. Given that the function of a flyback charger is integrated in the proposed boost converter, the portability of the E-bike user can be maximized by excluding an external adapter. The validity of the proposed circuit will be confirmed by operation mode analysis and simulation. Moreover, experimental results of integrative charger using Li-ion battery and 200 W motor test will be showed with a prototype sample as well.

• Proceedings of the KIEE Conference
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• 1995.07a
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• pp.274-277
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• 1995

Recent environmental pollutions have intensified the need to develop zero emission vehicles. The most effect method of such solutions is EV. EV is high energy efficiency, easy to maintain, repair and is possible to make high performance control. However, because energy density of batteries is constrained and the distance covered one charge is short range. Also because EV has disadvantage of poor accelation ability, development of high performance battery is required for large scale use of EV. EV charger analogous to gas apparatus must also be developed immediately. Charger is discriminate between on-vehicle type and off-vehicle type. As off-vehicle type is able to charge fast and safe, inductive charging is considered. This paper aims to develope off-vehicle inductive charging system. Therefore, it achieved power factor correction converter, high frequency DC/AC inverter control algorithm development which gives proof validity through simulation and formulated the basic concept of high frequency transformer design for inductive charging.

• Proceedings of the KIPE Conference
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• 2015.11a
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• pp.25-26
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• 2015

Inductive Power Transfer (IPT) method becomes more and more popular for the Electric Vehicle (EV) battery charger due to its convenience and safety in comparison with plugged-in charger. In recent years, Lithium batteries are increasingly used in EVs and Constant Current/Constant Voltage (CC/CV) charge needs to be adopted for the high efficiency charge. However, it is not easy to design the IPT Battery Charger which can charge the battery with CC/CV charge under the wide range of load variation due to the wide range of variation in its operating frequency. This paper propose a new design and control method which makes it possible to implement the CC/CV mode charge with minimum frequency variation (less than 1kHz) during all over the charge process. A 6.6kW prototype charge has been implemented and 96.1% efficiency was achieved with 20cm air gap between the coils.

• Proceedings of the KIPE Conference
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• 2019.07a
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• pp.142-144
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• 2019

Nowadays, multi-MHz wireless power transfer (WPT) system has received a great concern of study due to its desirable characteristics such as user convenience, system compact and better safety as compared to the conventional DC-DC with cord. This paper presents a solution for WPT Lithium Batteries charger with Constant Current (CC) and Constant Voltage (CV) charging process. The proposed system consists of a high frequency class D power amplifier, a pair of PCB coil, transformable high-order resonant network and a full-bridge rectifier. The charger can be implemented CC /CV charging profile thanks to automatic reconfigurable resonant compensator. Therefore, the battery can be fully charged without the help of an additional DC/DC converter. The simulation and 50W-6.78-MHz hardware experimental results are presented to verify the feasibility of the proposed method and to evaluate the performance of the proposed wireless battery charger.

• Journal of Power Electronics
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• v.14 no.3
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• pp.468-477
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• 2014

This study proposes an optimized design of a dual active bridge converter for a low-voltage charger in a military uninterrupted power supply (UPS) system. The dual active bridge converter is among various bi-directional DC/DC converters that possess a high-efficiency isolated bi-directional converter. In the general design, the zero-voltage switching(ZVS) region is reduced when the battery voltage is high. By contrast, efficiency is low because of high conduction losses when the battery voltage is low. Variable switching frequency is applied to increase the ZVS region and the power conversion efficiency, depending on battery voltage changes. At the same duty, the same power is obtained regardless of the battery voltage using the variable switching frequency. The proposed method is applied to a 5 kW prototype dual active bridge converter, and the experimental results are analyzed and verified.

• Proceedings of the KIPE Conference
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• 2014.07a
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• pp.413-414
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• 2014

This paper proposed an optimized design of a dual active bridge converter for a low-voltage charger. The dual active bridge converter among various bi-directional DC/DC converters is a high-efficiency isolated bi-directional converter. In the general design, when the battery voltage is high, the ZVS region is reduced. In contrast, when the battery voltage is low, the efficiency is low due to high conduction loss. In order to increase the ZVS region and the power conversion efficiency, depending on the battery voltage, variable switching frequency method is applied. At the same duty, the same power is obtained regardless of the battery voltage using the variable switching frequency method. The proposed method was applied to a 5kW prototype converter, and the experimental results were analyzed and verified.