• Title/Summary/Keyword: High-ductile

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Effects of Structure and Defect on Fatigue Limit in High Strength Ductile Irons

  • Kim, Jin-Hak;Kim, Min-Gun
    • Journal of Mechanical Science and Technology
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    • v.14 no.5
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    • pp.530-536
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    • 2000
  • In this paper, the influence of several factors such as hardness, internal defect and non-propagating crack on fatigue limits was investigated with three kinds of ductile iron specimens. From the experimental results the fatigue limits were examined in relation with hardness and tensile strength in case of high strength specimens under austempering treatment; in consequence the marked improvement of fatigue limits were not showed. The maximum defect size was an important factor to predict and to evaluate the fatigue limits of ductile irons. And, the quantitative relationship between the fatigue limits$({\sigma}_w)$ and the maximum defect sizes $(\sqrt{area}_{max})$ was expressed as ${\sigma}_w^n{\cdot}{\sqrt{area}}_{max}=C_2$. Also, it was possible to explain the difference for the fatigue limits in three ductile irons by introduction of the non-propagating crack rates.

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Effects of Alloying Elements on the High Pressure Wear Characteristics of Ductile Cast Iron II - Silicon and Molybdenum (구상흑연주철의 고압하 마멸특성에 미치는 합금원소의 영향 II-Si, Mo)

  • Bang, Woong-Ho;Kang, Choon-Sik;Park, Jae-Hyun;Kweon, Young-Gak
    • Journal of Korea Foundry Society
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    • v.20 no.4
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    • pp.240-246
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    • 2000
  • Surface layer properties such as composition, phase, hardness, and oxide layer condition are very important if the main failure mechanism of metals is wear. Generally, stable and dense oxide layers are known to decrease the wear rate of metals by prohibition of metallic junction occurred between bare metals. Addition of Si above 4 wt% to DCI(Ductile Cast Iron) is reported to enhance the significant oxidation resistance by forming the silicon-rich surface layer which inhibits further oxidation. And addition of up to 2 wt% Mo to high Si ductile iron produces significant increases in high temperature tensile strength, creep strength, thermal fatigue resistance and oxidation resistance. High pressure wear characteristics of unalloyed DCI(Ductile cast Iron), 4.46 wt% Si ductile iron, 4.3 wt% Si-0.52 wt% Mo ductile iron were investigated through unlubricated pin-on-disc wear test. Wear test was carried out at speed of 23m/min, under pressure of 3 MPa and 3.3 MPa. Wear surfaces of each specimen were observed by SEM to determine the wear mechanism under high pressure wear condition. Addition of Si 4.46 wt% severely deteriorated wear property of ductile iron compared to unalloyed DCI. But combined addition of Si 4.3 wt%andMo0.52wt%decreasedthefrictioncoefficient(${\mu}$)ofductileironsandremarkablydelayedthemild-severeweartransition.

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Wet-mix Shotcreting Application of High Ductile Fiber Reinforced Mortar Designed by Optimizing Mix Proportion

  • Kim Yun Yong;Kim Jeong Su;Kim Jin Keun;Ha Gee Joo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.581-584
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    • 2004
  • High ductile fiber reinforced mortar suitable for wet-mix shotcreting (sprayable ductile mortar) 10 the fresh state, while maintaining tensile strain-hardening behavior in the hardened state, has been developed based on micromechanics and workability control. In the development concept of sprayable ductile mortar, micromechanics is adopted to properly select the matrix, fiber, and interface properties to exhibit strain hardening and multiple cracking behaviors in the composites. Within the pre-determined micromechanical constraints, the workability is controlled by optimizing mix proportions. A series of spray tests show the excellent pumpability and sprayability of the sprayable ductile mortar. Subsequent direct tensile tests demonstrate that the tensile performance of sprayed mortar is comparable to that of cast mortar, for the same mix design.

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Compressive Strength and Tensile Behavior of Ultra-High Performance Concrete and High-Ductile Cementless Composite (초고성능 콘크리트와 고연성 무시멘트 복합재료의 압축 및 인장성능)

  • Choi, Jeong-Il;Park, Se Eon;Lee, Bang Yeon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.3
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    • pp.69-75
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    • 2017
  • Ultra-high performance concrete and high ductile cementless composite are considered as promising construction materials because those exhibits higher performance in terms of high strength and high ductility. The purpose of this study is to investigate experimentally the compressive strength and tensile behavior of ultra-high performance concrete and high ductile cementless composite. A series of experiments including density, compressive strength, and uniaxial tension tests were performed. Test results showed that the compressive strength and tensile strength of alkali-activated slag based high ductile cementless composite were lower than those of ultra-high performance concrete. However, the tensile strain capacity and toughness of alkali-activated slag based high ductile cementless composite were higher than those of ultra-high performance concrete. And it was exhibited that a high ductility up to 7.89% can be attainable by incorporating polyethylene fiber into the alkali-activated slag based cementless paste.

Effects of Section Size and Melt Holding on the Mechanical Properties and Microstructure of High Silicon Ductile Cast Iron (고규소 구상흑연주철의 기계적 성질 및 미세조직에 미치는 단면 크기 및 용탕 유지의 영향)

  • Lee, Suk-Ju;Park, Ki-Ho;Lee, Sang-Hee;Kwon, Hae-Wook
    • Journal of Korea Foundry Society
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    • v.32 no.2
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    • pp.81-85
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    • 2012
  • The effects of section size and melt holding time on the mechanical properties and microstructure of high silicon ductile cast iron were investigated. The strength, elongation and hardness of the test specimen with smaller cross-section were higher than those with larger one. The nodule count and volume fraction of pearlite of the former were higher than those of the latter. The mechanical properties decreased with increased melt holding time before pouring. Nodularity and nodule count decreased and the volume fraction of pearlite rather slightly increased with it.

Static and Fatigue Flexural Tests of Ductile High-performance Fiber Reinforced Cementitious Composites (고인성 섬유보강 콘크리트의 정적 및 피로 휨시험)

  • Shin, Kyung-Joon;Lee, Do-Keun;Lee, Kyoung-Chan;Kim, Sung-Il
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.4
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    • pp.602-608
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    • 2021
  • Recently, research and development has been conducted to impart high performance and functionality to concrete materials by mixing various reinforcing materials into the matrix. Ductile fiber reinforced concrete using a large amount of fibers shows a distributed multiple cracking behavior, and various studies are being conducted on this material. However, research is focused on static behavioral analysis but studies on cyclic behaviors are not sufficient. In this study, beams were made of ductile fiber reinforced concrete with various fiber contents, and static and fatigue flexural tests were performed. As a result, the effect of fiber content on the flexural behavior was analyzed. Also, the applied load level and fatigue life relationship of ductile fiber reinforced concrete was proposed. Concrete with high ductile property could be achieved with a fiber content of 2%. When 0.5% fiber was more added, the maximum flexural strength was similar, but the flexural toughness is nearly doubled. On the other hand, there was no significant difference in the fatigue life of these two mixtures.

Effect of Casting Variable on the Fluidity of High-Silicon Heat-Resistant Ductile Cast Iron Melt (고규소 내열 구상 흑연 주철 용탕의 유동도에 미치는 주조 변수의 영향)

  • Cho, Woong-Che;Kwon, Hae-Wook;Seo, Gap-Sung
    • Journal of Korea Foundry Society
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    • v.24 no.4
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    • pp.217-224
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    • 2004
  • The effect of casting variable on the fluidity of high silicon, especially hypereutectic, heat-resistant ductile cast iron melt was investigated. When pouring temperature and silicon content were constant, that was increased with carbon content. When the pouring temperature and carbon content were constant, that also increased with the silicon content. Even though these results were thought to be caused by the high heat of fusion evolved during the crystallization of proeutectic graphite nodules, further research seemed to be needed. The fluidity for taller sprue was higher than that for smaller one.

Physical Properties of High Performance Multilayered PVC Pipe (고성능 다층 PVC pipe의 물성)

  • Shin, Yong-Jin;Ryang, Kyung-Seung;Kim, Sung-Hyun
    • Applied Chemistry for Engineering
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    • v.10 no.5
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    • pp.711-717
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    • 1999
  • A multilayer-structure material containing ductile and brittle layer simultaneously was examined and compared with a single layer material using fracture mechanical properties. We found that impact strength of multilayer structure material was considerably higher than single layer's and toughness was enhanced by about two times or higher in similar glass transition temperature($T_g$) region and the same dimension. The superposition principle of impact pulse was used for interpretation of kinetic stress wave as a high-velocity crack proceeds in the plastic. It was understood that the optimum condition of ductile/brittle thickness ratio could be designed in the final toughness enhancement of multilayer.

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Evaluation of the Ductile-Brittle Transition Behavior of fracture Toughness by Material Degradation (열화에 따른 파괴인성치의 연성-취성 천이거동 평가)

  • 석창성;김형익;김상필
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.5
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    • pp.140-147
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    • 2003
  • As the huge energy transfer systems like as nuclear power plant and steam power plant are operated for a long time at a high temperature, mechanical properties are changed and ductile-brittle transition temperature is raised by degradation. So it is required to estimate degradation in order to assess the safety, remaining life and further operation parameters. The sub-sized specimen test method using surveillance specimen was developed for evaluating the integrity of metallic components. In this study, we would like to present the evaluation technique of the ductile-brittle transition temperature by the sub-sized specimen test. The four classes of the thermally aged 1Cr-1Mo-0.25V specimens were prepared using an artificially accelerated aging method. The tensile test and fracture toughness test were performed. The results of the fracture toughness tests using the sub-sized specimens were compared with the evaluation technique of the ductile-brittle transition temperature.

Effects of surface hardening by using $CO_2$ laser defocussed beam on the fatigue resistance of ductile irons ($CO_2$ 레이저 분산빔에 의한 표면경화가 구상흑연주철의 피로특성에 미치는 영향)

  • 박근웅;한유희;이상윤
    • Laser Solutions
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    • v.2 no.2
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    • pp.42-51
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    • 1999
  • This study has been performed to investigate into some effects of the output power and traverse speed of laser beam on the microstructures, hardness and fatigue resistance of the ductile iron surface-hardened by $CO_2$ laser defocussed beam. Optical micrographs have shown that with increasing the output power and decreasing the traverse speed, the martensite was coarsened and some retained austenite were appeared in ductile iron. The microstructures of hardening zone were composed of bull's eye and some nodular graphite dissolved structures by the effect of self quenching. Fatigue fracture characteristics of ductile iron have appeared in the high stress and low stress ranges. The fracture initiated at nodular graphites in the surface hardened layer due to the stress concentration caused by a notch effect. The interior graphite nodules were broken away or popped out during crack propagation. Fatigue test has shown that values of fatigue strength considerably increased with increasing output power at a given traverse speed.

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