• 제목/요약/키워드: High-density compaction

검색결과 131건 처리시간 0.023초

Numerical simulation of dimensional changes during sintering of tungsten carbides compacts

  • Bouvard, D.;Gillia, O.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 1997년도 추계학술강연 및 발표대회 강연 및 발표논문 초록집
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    • pp.7-7
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    • 1997
  • During sintering of very porous green bodies, as obtained by compaction of hard powders - such as tungsten carbide or ceramics - or by injection moulding, important shrinkage occurs. Due to heterogeneous green density field, gravity effects, friction on the support, thermal gradients, etc., this shrinkage is often non-uniform, which' may induce significant shape changes. As the ratio of compact dimension to powder size is very high, the mechanics of continuum is relevant to model such phenomena. Thus numerical techniques, such as the finite element method can be used to simulate the sintering process and predict the final shape of the sintered part. Such type of simulation has much been developed in the last decade firstly for hot isostatic pressing and next for die compaction. Finite element modelling has been recently applied to free sintering. The simulation of sintering should be based on constitutive equations describing the thermo-mechanical behaviour of the material under any state of stress and any temperature which may arise within the sintering body. These equations can be drawn either from experimental data or from micromechanical models. The experiments usually consist in free sintering and sinter-forging tests. Indeed applying more complex loading conditions at high temperature under controlled atmosphere is delicate. Micromechanical models describe the constitutive behaviour of aggregates of spheres from the deformation of two-sphere contact either by viscous flow or grain boundary diffusion. Such models are not able to describe complex microstructure and mechanisms as observed in real materials but they can give some basic information on the formulation of constitutive equations. Practically both experimental and theoretical approaches can be coupled to identify the constitutive equations. Such procedure has been performed for modelling the sintering of compacts obtained by die pressing of a mixture of tungsten carbide and cobalt powders. The constitutive behaviour of this material during sintering has been described by a linear viscous constitutive model, whose functions have been fitted from results of free sintering and sinter-forging experiments. This model has next been introduced in ABAQUS finite element code to simulate the sintering of heterogeneous green compacts of various geometries at constant temperature. Examples of simulations are shown and compared with experiments.

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온실용 나선철항의 인발저항력 검토 (Uplift Bearing Capacity of Spiral Steel Peg for the Single Span Greenhouse)

  • 이봉국;윤성욱;최만권;이시영;문선동;유찬;윤용철
    • 생물환경조절학회지
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    • 제23권2호
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    • pp.109-115
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    • 2014
  • 본 연구에서는 모형실험을 통하여 다짐도 및 매입깊이에 따른 나선철항의 인발저항력을 검토하였다. 그 결과 다짐도 및 매입깊이가 증가할수록 인발저항력은 증가하는 것으로 나타났으며, 특히 다짐률 85%의 지반조건에서 인발저항력은 매입깊이 25cm, 30cm, 35cm 및 40cm별로 각각 48.9kgf, 57.9kgf, 86.2kgf 및 116.6kgf로 다른 지반조건일 때 보다 현저하게 높은 인발저항력이 나타났다. 그리고 다짐률에 따른 인발저항력은 각 매입깊이 조건별(30cm, 35cm 및 40cm)로 다짐률 75% 및 85%에서 급격하게 증가하는 유사한 경향이 나타났다. 나선철항의 인발저항력은 지반의 다짐률에 따라 상당한 차이를 보였으며 극한인발저항력의 최대값은 다짐률 85%의 지반조건 및 매입깊이 40cm에서 116.6kgf로 나타났다. 이는 나선철항의 제원을 고려해 볼 때 매우 높은 것으로 판단된다. 따라서 평소 나선철항 주변 지반의 유지관리를 철저히 한다면 바람에 대한 피해를 효과적으로 경감시켜 줄 수 있을 것으로 판단된다. 그리고 나선철항은 플라스틱 필름을 고정하는 용도뿐만 아니라 온실 형태별로 개수 및 간격 등 적절한 설치방법이 제시된다면 온실의 구조적 안정성에도 기여를 할 수 있을 것으로 예상된다. 또한 본 연구의 결과를 검토해 볼 때 온실에 나선설항의 설치시 유용한 효과를 기대하기 위해서는 매입깊이 35cm 이상 그리고 다짐률은 85%이상을 적용해야 할 것으로 판단되며, 본 실험에서 다짐률 85%에 해당하는 모형지반의 상대밀도는 67%정도 였다.

압축파 속도를 이용한 철도 토공노반의 품질관리 방안 : I. 예비연구 (A Methodology for Quality Control of Railroad Trackbed Fills Using Compressional Wave Velocities : I. Preliminary Investigation)

  • 박철수;목영진;최찬용;이태희
    • 한국지반공학회논문집
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    • 제25권9호
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    • pp.45-55
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    • 2009
  • 철도 토공노반의 품질은 현장 밀도나 평판재하시험을 통해 관리되어 왔다. 현재 지반반력계수($k_{30}$)의 경우 일반철도와 고속철도의 설계기준으로도 사용되기 때문에 설계와 품질관리에서 일관성을 갖는다. 그럼에도 불구하고 지반반력계수($k_{30}$), 또는 반복평판재하시험의 결과인 변형계수($E_{v2}$)와 변형계수의 비($E_{v2}/E_{v1}$) 같은 설계인자에 대해 간편한 실내기준 설정 방법이 없어 설계과정의 치명적인 결함으로 남는다. 본 예비연구에서는 이러한 단점을 극복하고자 최근 개발된 철도 토공노반의 역학적-경험적 설계 방법에도 합당한 새로운 품질관리 기준으로 압축파 속도를 도입하였고 계측 기법을 제안하였다. 품질관리 방안의 핵심은 다짐시험과 병행하여 획득한 최적함수비에서의 압축파 속도를 현장의 품질관리 기준으로 설정하고 현장에서는 시공 중에 직접도달파 기법으로 품질을 확인하는 것이다. 직접도달파 기법은 현장의 기술자가 지표면 얕은 깊이의 균질한 층에서 간편하게 적용할 수 있고 저림하며 결과의 신뢰성이 높다. 시험 부지에서 직접도달파 시험으로부터 계측한 압축파 속도가 다짐도에 따라 식별 가능한지 확인하였고, 품질관리 지표로서 압축파 속도를 효과적으로 적용할 수 있음을 입증하였다. 본 논문의 현장 및 실내 압축파 계측을 통해 동반논문(박철수 등, 2009)에서 수행할 실험적 토대를 마련하였다.

냉간 조합압축과 상압소결에 의한 세라믹 분말의 정밀정형과 유한요소해석 (Near-Net-Shape Forming and Finite Element Analysis for Ceramic Powder Under Cold Combination Pressing and Pressureless Sintering)

  • 김홍기;이형만;김기태
    • 대한기계학회논문집A
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    • 제24권2호
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    • pp.526-534
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    • 2000
  • Near-net-shape forming of zirconia powder was investigated under the combination of cold die and isostatic pressing and pressureless sintering. A novel combination pressing technique, i.e., die com paction under cold isostatic pressing, allowed to produce a complex shaped ceramic powder compact with the controlled dimensions and relatively uniform density distributions. The constitutive models proposed by Kim and co-workers for densification of ceramic powder under cold compaction and high temperature were implemented into a finite element program (ABAQUS). Experimental data for relative density distributions and deformations of zirconia powder compacts produced by cold combination pressing and pressureless sintering were compared with finite element results. Finite element results agreed well with experimental data.

짧은 쇄석다짐말뚝(RAP)이 설치된 사질토지반의 응력변화 특성 (The Characteristics of Various Stress in Cohesionless Soil with the Rammed Aggregate Pier)

  • 천병식;김경민;김준호
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2005년도 춘계 학술발표회 논문집
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    • pp.1108-1117
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    • 2005
  • RAP(rammed aggregate pier) method which is intermediate foundation of deep and shallow foundation is used to improve the ground with high compaction energy. This method is widely spread around the world, but there are few examples and systemic researches for failure mechanism and bearing capacity of this method are not organized yet. In this paper, soil laboratory tests were carried out to evaluate the applicability of RAP method as the foundation of a structure. And the bearing capacity and the failure mechanism of RAP method were studied with respect to various relative densities(35%, 65%, 90%), diameters(45mm, 60mm) and lengths(20cm, 30cm, 40cm). As results, stress concentration ratio decreased as diameter of RAP was increasing or length of RAP was decreased or relative density was decreased. however these results were not always constant. because systematic interaction between relative density and diameter and length of RAP can affect stress concentration ratio, more studies on stress concentration ratio are needed throughout laboratory and field tests.

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Karhunen-loeve 변환과 분류 벡터 양자화에 의한 효율적인 영상 부호화 (Karhunen - Loeve Transform -Classified Vector Quantization for Efficient Image Coding)

  • 김태용;최흥문
    • 전자공학회논문지B
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    • 제33B권11호
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    • pp.44-52
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    • 1996
  • This paper proposes a KLT-CVQ scheme using PCNN to improbe the quality of the reconstructed images at a given bit rate. By using the PCNN and classified vector quantization, we exploit the high energy compaction and compelte decorrelation capbilities of the KLT, and the pdf (probability density function) shape and space-filling advantages of the vQ to improve the performance of the proposed hybrid coding technique. In order to preserve the preceptual fetures such as the edge components in the reconstructed images, we classified the input image blocks according to the texture energy measures of the local statistics and vector-coded them adaptively, and thereby reduces the possible edge degradation in the reconstructed images. The results of the computer simulations show that the performance of the proposed KLT-CVQ is higher than that of the KLT-CSQ or the DCT-CVQ in the quality of the reconstructed images at a given bit rate.

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휴대용 RI 이용 계기의 감마선 검출 회로설계 (The Gamma-Ray Detection Circuit design of RI Use Instrument for Hand Carry)

  • 성낙진;김상진;김기준
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2003년도 춘계학술대회 논문집 기술교육전문연구회
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    • pp.154-158
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    • 2003
  • In this study, to measure the density of compaction, it is designed to use the 5 gamma-ray detectors. The developed instrument consists of measuring circuits for gamma-rays and thermal neutrons, a high voltage supply unit, stable circuit unit, count circuit unit and a microprocessor. To read count pulse from gamma-ray detectors are very accurate and it can be count to data calibration excluded count of ripple.

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Unified Molding and Simulation for Nano-structured Tungsten Carbide

  • Park, Seong-Jin;Johnson, John L.;German, Randall M.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.362-363
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    • 2006
  • Nano-structured tungsten carbide compacts with cobalt matrices (WC-Co) offer new opportunities for achieving superior hardness and toughness combinations. A unified modeling and simulation tool has been developed to produce maps of sintering pathways from nanocrystalline WC powder to sintered nano-structured WC-Co compacts. This tool includes (1) die compaction, (2) grain growth, (3) densification, (4) sensitivity analysis, and (5) optimization. All material parameters were obtained by curve fitting based on results with two WC-Co powders. Critical processing parameters are determined based on sensitivity analysis and are optimized to minimize grain size with high density.

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소결 온도와 유지 시간에 따른 Fe-Cr-Al 다공성 금속의 제조 (Fabrication of Fe-Cr-Al Porous Metal with Sintering Temperature and Times)

  • 구본욱;이수인;박다희;윤중열;김병기
    • 한국분말재료학회지
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    • 제22권2호
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    • pp.100-104
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    • 2015
  • The porous metals are known as relatively excellent characteristic such as large surface area, light, lower heat capacity, high toughness and permeability. The Fe-Cr-Al alloys have high corrosion resistance, heat resistance and chemical stability for high temperature applications. And then many researches are developed the Fe-Cr-Al porous metals for exhaust gas filter, hydrogen reformer catalyst support and chemical filter. In this study, the Fe-Cr-Al porous metals are developed with Fe-22Cr-6Al(wt) powder using powder compaction method. The mean size of Fe-22Cr-6Al(wt) powders is about $42.69{\mu}m$. In order to control pore size and porosity, Fe-Cr-Al powders are sintered at $1200{\sim}1450^{\circ}C$ and different sintering maintenance as 1~4 hours. The powders are pressed on disk shapes of 3 mm thickness using uniaxial press machine and sintered in high vacuum condition. The pore properties are evaluated using capillary flow porometer. As sintering temperature increased, relative density is increased from 73% to 96% and porosity, pore size are decreased from 27 to 3.3%, from 3.1 to $1.8{\mu}m$ respectively. When the sintering time is increased, the relative density is also increased from 76.5% to 84.7% and porosity, pore size are decreased from 23.5% to 15.3%, from 2.7 to $2.08{\mu}m$ respectively.

Fe-Cr-Mo 합금 분말의 성형 및 소결특성에 미치는 입도분포 영향 (Influence of Particle Size Distribution on Green and Sintered Properties of Fe-Cr-Mo Prealloy Powder)

  • 김기봉;양상선;김용진;박용호
    • 한국분말재료학회지
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    • 제20권1호
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    • pp.7-12
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    • 2013
  • The effect of particle size distribution on green and sintered properties of Fe-Cr-Mo prealloy powder was investigated in this study. For the study, prealloyed Fe-Cr-Mo powders with different particle sizes were mixed as various ratios and cold compacted at various pressure and sintered at $1250^{\circ}C$ for 30 min, $90%N_2+10%H_2$ atmosphere in the continuous sintering furnace. The results shows that the powders with large particle size distribution have high compressibility and low ejection force. However the green strength are much less than those with small particle size distribution. Tensile prperties of the sintered specimes with large particles size also have high strength and elongation.