• Title/Summary/Keyword: High-Speed Spindle

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A Study on the Centrifuge Fabrication for a Nano Size Particle Having a Central Supply Tube (중앙 투입 형식의 나노급 입자 원심분리기 제작에 관한 연구)

  • Hwang, Gyo-Seon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.4
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    • pp.576-581
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    • 2010
  • As a super high speed small-sized centrifugal separator which is operated by the center inputting method has solved two difficulty problems, it can be made use of developing the new composition through the making of Nano particle (50~100nm) by high speed revolution and alleviation of unbalanced shapes inside the disk continuously throwing slurry in the central part. Uses the air spindle and the centrifugal machine production will be able to manufacture the Roh class fine particle under boil.

Application of Statistical Analysis for Working Factors Effect of High Speed End-Milling for STD61 (열간금형용강의 고속 엔드밀 가공인자의 영향에 대한 통계적 분석의 적용)

  • Bae, Hyo-Jun;Lee, Sang-Jae;Woo, Kyu-Sung;Park, Heung-Sik
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1148-1153
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    • 2004
  • Recently the high speed end-milling processing is demanded the high-precise technique with good surface rougj1ness and rapid time in aircraft, automobile part and molding industry. The working factors of high speed end-milling has an effect on surface roughness of cutting surface. Therefore this study was carried out to analyze the working factors to get the optimum surface roughness by design of experiment. From this study, surface roughness have an much effect according to priority on Spindle speed, feed rale, hardness and axial depth of cut By design of experiment, it is effectively represented shape characteristics of surface roughness in high speed end-milling And determination($R^2$) coefficient of regression equation had a satisfactory reliability of 89.7% and regression equation of surface roughness is made by regression analysis.

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A Study on the Bearing Characteristics of Air Bearing System According to the Thermal Effects (공기 정압 베어링에서 열의 영향에 따른 베어링 특성에 관한 연구)

  • 이종렬;김보언;안지훈;이득우
    • Tribology and Lubricants
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    • v.17 no.1
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    • pp.10-15
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    • 2001
  • Generally, it is said that the heat generation of air bearing is negligible. But the air bearing using at the built-in spindle is different from the general air bearing itself because of the thermal effects from the spindle motor and high-speed conditions. In this paper, in order to analysis the characteristics of air bearing by the heat, We made easy -heating-bearing-system (EHBS) and hard-heating-bearing-system (HHBS) and could identify the changes between the two bearing systems from the experiments and simulation. When spindle system reached at thermal steady-state, the changes means that the stiffness of air bearing becomes change due to the clearance change between bearing and journal. It is shown that the temperature rise and thermal effects to cause the thormal expansions have to be considered when designing air spindle system.

On-line Cutting Force Estimation by N[ensuring Spindle Displacement in High-Speed Milling Process (고속 밀링 가공 시 주축 변위 측정을 통한 절삭력의 실시간 감시)

  • Kim J.H.;Kim J.H.;Kim I.H.;Ahn H.J.;Jang D.Y.;Han D.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.133-134
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    • 2006
  • A cylindrical capacitive displacement sensor (CCS) was developed and applied for monitoring end milling processes. Dynamic characteristics of a spindle-assembly were measured using the CCS and a designed magnetic exciter. The technique to extract the spindle displacement component caused only by cutting from the measured signals using the CCS was proposed in the paper. Using CCS signals and FRF (Frequency Response Function) derived from dynamics of the spindle tool system, dynamic cutting forces are estimated quantitatively.

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Spindle Motors using SMC for HDD (SMC를 이용한 HDD용 스핀들 모터)

  • Kim, Sang-Uk
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.59 no.2
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    • pp.151-153
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    • 2010
  • This paper is presented for the development of the brushless DC(BLDC) motor for the spindle motor of hard disk drives(HDD). A new BLDC Motor has the use of insulated, compacted, and iron powder for the armature core material of BLDC motors. Insulated iron powder in this paper is generally called soft magnet composite(SMC). The SMC is used for the stator of the motor instead of the laminated steel core. The motor used by SMC can have the good advantages in condition of the high frequency input power and small sized motor. It gets much more high efficiency than laminated steel core at same input power. The proposed motor has a technique of speed sensorless control. Experimental results show the performance of the proposed BLDC motors for an HDD.

Modelling and dynamic analysis of electro-mechanical system in machine tools (공작기계 시스템의 모델링과 동적 특성 분석)

  • 박용환;신흥철;문희성;최종률
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.991-994
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    • 1995
  • Recent trend in machine tools is pursuing the high precision and high speed facility and its architecture is being more complicated. With this tendency, it is required the more precise dynamic analysis of electro-mechanical system in machine tools. In this paper, the exact mathematical model of feed and spindle system of a typical machine tools was induced. The feed system is modeled as 7-mass system including the workpiece and the spindle system as 4-mass system. The simulation results show that the induced model depicts the characteristics of real system very well. The effects of each mechanical element to dynamic motion of a machine are analyzed by simulation with the induced model. It ia anticipated that the induced model can be used in the analysis of various machine architectures and in the design stage of new machine tools.

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Inertia Identification Algorithm for Spindle Motor of Machine Tool (공작기계 주축용 스핀들 전동기를 위한 관성추정알고리즘)

  • Jeong, Byung-Hwan;Choe, Gyu-Ha;Choi, Gyeong-Jin;Lee, Tai-Ree
    • Proceedings of the KIPE Conference
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    • 2007.07a
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    • pp.43-45
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    • 2007
  • This Paper proposes a simple identification method of the moment of inertia for high performance spindle motor of machine tool. It uses the dynamic equation of a simple mechanical system, the torque reference of a speed controller, and the actual rotating speed of machine. The identified inertia can be for auto-tuning of the gains in the speed controller. The effectiveness of the proposed method is proved by the computer simulation.

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Optimization cutting speed in high speed ball end milling (고속 볼 엔드밀 가공에서 절삭속도 최적화)

  • 김경균;강명창;정융호;이득우;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.895-898
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    • 2001
  • This paper presents an optimization cutting speed(OCS) program developed to improve the machining precision and tool life in high speed machining using ball end milling. This program optimized the cutting speed that is changing at any time in free surface machining of an automobile part like a connecting load die. The technique of optimization cutting speed makes the CAD/CAM-generated NC code go through a reverse post process, conducts cutting simulation, and obtain the effective tool diameter of the ball end milling. Then it changes the spindle revolution to within the range of critical cutting speed fit for the material of the workpieces depending upon the effective tool diameter. In this study, the machining precision and tool life were compared for the two connecting load dies processed using the general cutting method and the proposed optimization cutting speed technique, respectively.

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A Study on Hydrodynamic Coefficient Characteristics of Air Bearing for High Speed Journal

  • Lee, Jong-Ryul;Lee, Deug-Woo;Soeng, Sueng-Hak;Lee, Yong-Chul
    • KSTLE International Journal
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    • v.4 no.2
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    • pp.66-72
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    • 2003
  • This paper presents the hydrodynamic effect by the journal speed, eccentricity and source positions in order to overcome the defects of air bearing such as low stiffness and damping coefficient. Choosing the two row source position of air bearing is different from existing investigations in the side of pressure distribution of air film because of the high speed of journal and the wedge effects by the eccentricity. These optimal choices of the two row source positions enable us to improve the performance of the film reaction force and loading force as making the high-speed spindle. In this paper, The pressure behavior in theory of air film in high speed region of journal according to the eccentricity of journal and the source positions analyzed. The theoretical analysis has been identified by experiments. The results of investigated characteristics may be applied to precision devices like ultra-precision grinding machine and ultra high-speed milling.