• Title/Summary/Keyword: High-Speed Heat-up

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A Study of Weldability for Pure Titanium by Nd:YAG Laser(III) - Weld Properties of Edge Welding - (순티타늄판의 Nd:YAG 레이저 용접성에 관한 연구(III) - 에지 용접 특성 -)

  • Kim, Jong-Do;Kil, Byung-Lea;Kwak, Myung-Sub;Song, Moo-Keun
    • Journal of Welding and Joining
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    • v.27 no.6
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    • pp.74-79
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    • 2009
  • Titanium and titanium alloy can be reproduced immediately even if oxide films($TiO_2$) break apart in sea water. Therefore, since titanium demonstrates large specific strength and outstanding resistance to stress corrosion cracking, crevice corrosion, pitting and microbiologically influenced corrosion in sea water environment, it has been widely applied to heat exchanger for ships. In particular, with excellent elongation, pure titanium may be deemed as optimal material for production of heat exchanger plate which is used with wrinkles formed for efficient heat exchange. Conventional plate type heat exchanger prevented leakage of liquid through insertion of gasket between plates and mechanical tightening by bolts and nuts, but in high temperature and high pressure environment, gasket deterioration and leakage occur, so heat exchanger for LPG re-liquefaction device etc do not use gasket but weld heat exchanger plate for use. On the other hand, since welded plate cannot be separated, it is important to obtain high quality reliable welds. In addition, for better workability and production performance, lasers that can obtain weldment with large aspect ratio and demonstrate fast welding speed even in atmospheric condition not in vacuum condition are used in producing products. So far, 1st report and 2nd report compared and analyzed embrittlement degrees by bead colors of weldment through quantitative analysis of oxygen and nitrogen and measurement of hardness as fundamental experiment for the evaluation of titanium laser welding, and evaluated the welding performance and mechanical properties of butt welding. This study welded specimens in various conditions by using laser and GTA welding machine to apply edge welding to heat exchanger, and evaluated the mechanical strength through tensile stress test. As a result of tensile test, laser weldment demonstrated tensile strength 4 times higher than GTA welds, and porosity could be controlled by increasing and decreasing slope of laser power at overlap area.

Scale-up of Melting Chamber for a Pyrolysis Melting Incinemtion System (폐기물 열분해/용융 소각 시스템의 용융로 Scale-up 연구)

  • Yang, Won;Kim, Bong-Keun;Yu, Tae-U;Jeun, Keum-Ha
    • 한국연소학회:학술대회논문집
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    • 2007.05a
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    • pp.168-175
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    • 2007
  • Ash melting chamber is one of the key facility of the pyrolysis-melting incineration system, and it should be designed and operated very carefully for avoiding solidification of slag. In this study, an example of numerical and experimental scale-up process of the melting chamber, in which high speed air is injected to the molten slag and generates bubbles, which enhances agitation of the slag and char combustion, is presented. Cold flow test, combustion and melting test in a lab-scale (30 kg/hr) chamber and a pilot scale (200 kg/hr) chamber. Minimum energy for maintaining molten slag is derived, and it was found that the molten slag can be maintained efficiently by concentrating heat into the bubbling slag.

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Study on the Design and the Prototype Manufacture of Cooling systems of the Propulsion System for the EMU (동력분산형 고속전철의 추진시스템용 냉각장치 설계 및 시제품 제작 연구)

  • Ryoo, Seong-Ryoul;Kim, Sung-Dae;Ki, Jae-Hyung;Yim, Kwang-Bin;Kim, Chul-Ju
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.422-429
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    • 2008
  • The objective of the present study is to develope a propultion unit cooling system for the next-generation High-speed EMU. The propulsion power control unit consists of some IGBT semiconductors. In general, those power semiconductors are very sensitive to temperatures and need a cooling system to keep them at a proper operational conditions in the range of $50{\sim}100^{\circ}C$. In this first year of study, we tried to focuss on the understanding of fundamental technologies for each of the two different cooling systems and collecting basic data for design and manufacturing for both cases. For the water cooling system, a heat sink with multi channels of liquid flow was considered and a model unit was designed and performance test was conducted. For the heat pipe cooling system, a Loop Heat Pipe(LHP) was considered as an element to transport heat from IGBT to environment air flow and a model unit was designed and performance test was conducted. The analysis using SINDA/FLUINT showed that those design parameters are good enough for the LHP to properly operate under a heat load up to around 360W.

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LAS-Derived Determination of Surface-Layer Sensible Heat Flux over a Heterogeneous Urban Area (섬광계를 이용한 비균질 도시 지표에서의 현열속 산정)

  • Lee, Sang-Hyun
    • Atmosphere
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    • v.25 no.2
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    • pp.193-203
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    • 2015
  • A large aperture scintillometer (LAS) was deployed with an optical path length of 2.1 km to estimate turbulent sensible heat flux (${\mathcal{Q}}_H$) over a highly heterogeneous urban area. Scintillation measurements were conducted during cold season in November and December 2013, and the daytime data of 14 days were used in the analysis after quality control processes. The LAS-derived ${\mathcal{Q}}_H$ show reasonable temporal variation ranging $20{\sim}160W\;m^{-2}$ in unstable atmospheric conditions, and well compare with the measured net radiation. The LAS footprint analysis suggests that ${\mathcal{Q}}_H$ can be relatively high when the newly built-up urban area has high source contribution of the turbulent flux in the study area ('northwesterly winds'). Sensitivity tests show that the LAS-derived ${\mathcal{Q}}_H$ are highly sensitive to non-dimensional similarity function for temperature structure function parameter, but relatively less sensitive to surface aerodynamic parameters and meteorological variables (temperature and wind speed). A lower Bowen ratio also has a significant influence on the flux estimation. Overall uncertainty of the estimated daytime ${\mathcal{Q}}_H$ is expected within about 20% at an upper limit for the analysis data. It is also found that stable atmospheric conditions can be poorly determined when the scintillometry technique is applied over the highly heterogeneous urban area.

Effective modelling of borehole solar thermal energy storage systems in high latitudes

  • Janiszewski, Mateusz;Siren, Topias;Uotinen, Lauri;Oosterbaan, Harm;Rinne, Mikael
    • Geomechanics and Engineering
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    • v.16 no.5
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    • pp.503-512
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    • 2018
  • Globally there is an increasing need to reduce the greenhouse gas emissions and increase the use of renewable sources of energy. The storage of solar thermal energy is a crucial aspect for implementing the solar energy for space heating in high latitudes, where solar insolation is high in summer and almost negligible in winter when the domestic heating demand is high. To use the solar heating during winter thermal energy storage is required. In this paper, equations representing the single U-tube heat exchanger are implemented in weak form edge elements in COMSOL Multiphysics(R) to speed up the calculation process for modelling of a borehole storage layout. Multiple borehole seasonal solar thermal energy storage scenarios are successfully simulated. After 5 years of operation, the most efficient simulated borehole pattern containing 168 borehole heat exchangers recovers 69% of the stored seasonal thermal energy and provides 971 MWh of thermal energy for heating in winter.

High power CO$_{2}$laser beam welding of ASIA 316 stainless steel

  • 김재도;조용무
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.04a
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    • pp.321-327
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    • 1991
  • High power laser beams are used in a wide variety of materials processing applications such as cutting, welding, drilling and surface treatment. The CO$\sub$2/ laser is increasingly used in laser beam welding because of the highly potential advantages. High power laser welding is a high energy density, no filler metals and low heat input process to join metals. As the comparison with the conventiona welding, precision work and good fit-up to join the metals are required and maintenance is expensive at present. The principal variables of laser beam welding are the laser beam power, travel speed and bean spot size. The penetration depth during laser beam welding is directly related to the power density of the laser beam. Generally, for a constant beam size, the penetration depth increases with increasing laser beam power.

The Characteristics of Microstructure in the Semi-solid State of SKH51 at High Frequency Induction Heating (유도가열에 따른 SKH51의 반응고 미세조직 특성 연구)

  • Lee, Sang Yong
    • Journal of the Korean Society for Heat Treatment
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    • v.25 no.3
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    • pp.126-133
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    • 2012
  • Semi-solid forming of the high melting point alloys such as steel is a promising near-net shape forming process for decreasing manufacturing costs and increasing the quality of the final products. This paper presents the microstructure characteristics of SKH51 (high speed tool steel) during heating and holding in the mushy zone between $1233^{\circ}C$ and $1453^{\circ}C$, which has been measured by differential scanning calorimetry (DSC). The results of heating/holding experiments showed that the grain size and the liquid fraction increased gradually with temperature up to $1350^{\circ}C$. The drastic grain growth occurred at heating above $1380^{\circ}C$. The strain-induced melt-activated (SIMA) process has been applied to obtain globular grains in the billet materials. Working by mechanical upsetting and successive heating of SKH51 into the temperatures in the mushy zone resulted in globular grains due to recrystallization and partial melting.

Development of Radiation Thermometer using InSb Photo-detector (인듐안티모나이드(InSb) 소자를 이용한 적외선 방사온도 계측시스템의 개발연구)

  • Hwang, Byeong-Oc;Lee, Won-Sik;Jhang, Kyung-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.7
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    • pp.46-52
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    • 1995
  • This paper proposes methodologies for the development of radiation thermometer using InSb photo-detector of which spectral sensitivity is excellent over the wave length range of 2 .mu. m .approx. 5 .mu. m. The proposed radiation thermometer has broad measurement range from normal to high, up to more than 1000 .deg. C, with high accuracy, and can measure temperature on the material surface or heat emission noncontactely with high speed. Optical system was consisted of two convex lens with foruslength of 15.2mm for infrared lay focusing, Ge filter to cut the short wave length components and sapphire filter to cut the long wave length components. The cold shielded was installed in the whole surface of the light-absorbing element to remove the error- mometer, calibration using black body furnace which has temperature range of 90 .deg. C .approx. 1100 .deg. C was carried out, and temperature calaibration curve was obtained by exponential function curvefitting. The result shows maximum error less than 0.24%(640K .+-. 1.6K) over the measurement range of 90 .deg. C .approx. 700 .deg. C, and from this result the usefulness of the developed thermometer has been confirmed.

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In-Situ Application of High-Strength Antiwashout Underwater Concrete

  • Moon Han-Young;Song Yong-Kyu
    • Journal of the Korea Concrete Institute
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    • v.16 no.2 s.80
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    • pp.283-291
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    • 2004
  • Recently, the construction of underwater structures has been gradually increased, but underwater concrete got some problems of quality deterioration and water contamination around cast-in-situ of construction. In addition, massive underwater structures such as LNG tank, underwater concrete structures of large and continuous high- strength subterranean wall under water are being demanded lower heat of hydration. In this paper, the mechanical properties of high-strength antiwashout underwater concrete (HAWC) containing with two kinds of mineral admixtures respectively were investigated. On the basis of these results, the pH value and suspended solids of HAWC manufactured in the mock-up test were 10.0$\Box$11.0 and 51 mg/${\iota}$ at 30 minutes later, respectively, initial and final setting time were about 30,37 hours, and the slump flow was 530$\pm$20Tm. In the placement at a speed of $27 m^3/hr$, there was no large difference in flowing velocity with or without reinforcing bar, and flowing slope was maintained at horizontal level. Compressive strength and elastic modulus of the cored specimen somewhat decreased as flowing distance was far; however, those of central area showed the highest value.

Microstructure Evolution of UFG Steel Weld by Hybrid and Laser Welding (하이브리드 용접과 레이저 용접에 의한 세립강 용접부의 미세조직변화에 관한 연구)

  • Dong, H.W.;Lee, M.Y.;Ahn, Y.S.
    • Journal of Power System Engineering
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    • v.14 no.3
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    • pp.58-63
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    • 2010
  • A laser beam welding and an electric arc welding were combined, and the positive points of each welding method are drawn such as high speed, low thermal load, deep penetration, and high productivity. The fiber laser-MIG conjugated welding. namely the hybrid welding has been studied mainly for the automation industry of a pipeline welding. In this study, the MIG welding was combined with a fiber laser welding to make up the hybrid welding. The weld shapes, microstructures and mechanical properties for weld zones after the hybrid welding or only fiber laser welding were investigated on the 700 MPa grade Ultra Fine Grained(UFG) high strength steel. The amount of acicular ferrite in weld metals and HAZ(heat affected zone) was observed larger after hybrid welding compared with after only laser welding. The Vickers hardness of the top area of the fusion zone after fiber laser welding was higher compared with after hybrid welding.