• Title/Summary/Keyword: High-Power Ultrasonic

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Development of a High Power Ultrasonic Transducer for Steel Pickling Process

  • Han, Chang-Soo;Kim, Jeong-Ha
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.65.3-65
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    • 2001
  • In order to apply for pickling line in cold rolling process, a high power magnetostrictive ultrasonic transducer was developed. The transducer is expected to overcome the shortcomings of conventional high power ultrasonic transducers. The transducer consists of Fe-Co-V alloy sheets for the magnetostrictive material, an ultrasonic horn made of Hastelloy to withstand acid solution, and electric driving circuit. In the development, the transducer was designed with the theoretical and numerical methods such as finite element method, and was characterized with experimental water tanks. The developed transducers turned out to be able to generate the sound pressure up to 20,000 Pa, and to be suitable for application ...

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Development of a High-power Ultrasonic System for Sonochemistry Reaction (음향화학 반응용 강력초음파 개발)

  • Lee, Yang-Lae;Kim, Hyun-Se;Baek, Min-Hyuck
    • Journal of Power System Engineering
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    • v.17 no.6
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    • pp.142-148
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    • 2013
  • High-power ultrasonic promotes a chemical reaction by its own energy, thus it has been used for sonochemistry applications. For example, it has been mostly used for mixing, reaction catalyst, dispersion and disintegration. High-power ultrasonic transducer is made with structure based on a Bolt-clamped Langevin type Transducer (BLT), But it has difficulty in the development because degradation of piezoelectric ceramic by the heat generation of BLT. In this study, for a development of the transducer of 25 kHz and 1000 W used in sonochemistry and industrial cleaning, BLT with a hole in its center and tubular type waveguide of the transducer were designed based on finite element method (FEM). The transducer was fabricated based on the design parameter, and the impedance characteristics are measured experimentally and compared with the numerical results.

Development of Ultrasonic Transducer System for Wireless Power Transfer Part 1 : Transmitter Development (무선 전력전송을 위한 초음파 트랜스듀서 시스템 개발 Part 1: 송신소자 개발)

  • Youm, Woo-Sub;Hwang, Gunn;Yang, Woo-Seok;Lee, Sung-Q
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.9
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    • pp.845-852
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    • 2012
  • Recently, wireless power transfer technology is ready to be commercialized in consumer electronics. It draws attention from not only experts but also public because of its convenience and huge market. However, previous technologies such as magnetic resonance and induction coupling have limited applications because of its short transfer distance compared to device size and magnetic intensity limitation on the safety of body exposure. As an alternative, ultrasonic wireless power transfer technology is proposed. The ultrasonic wireless power transfer system is composed of transmitter which converts electrical energy to ultrasonic energy and receiver which converts the ultrasonic energy to the electrical energy again. This paper is focused on the development of high energy conversion efficiency of ultrasonic transmitter. Optimal transfer frequency is calculated based on the acoustic radiation and damping effect. The transmitter is designed through numerical analysis, and is manufactured to match the optimal transfer frequency with the size of 100 mm diameter, 12.2 mm thickness plate. The energy conversion efficiency of about 13.6 % at 2 m distance is obtained, experimentally. This result is quite high considered with the device size and the power transfering distance.

Development of ultrasonic transducer system for wireless power transfer Part 1: Transmitter development (무선 전력전송을 위한 초음파 트랜스듀서 시스템 개발 Part 1: 송신소자 개발)

  • Youm, Woo-Sub;Hwang, Gunn;Lee, Sung-Q
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.04a
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    • pp.771-776
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    • 2012
  • Recently, wireless power transfer technology is ready to be commercialized in consumer electronics. It draws attention of not only experts but also public because of its convenience and huge market. However, previous technologies such as magnetic resonance and induction coupling have limited applications because of its short transfer distance compared to device size and magnetic intensity limitation for the safety of body exposure. As an alternative, ultrasonic wireless power transfer technology is proposed. The ultrasonic wireless power transfer system is composed of transmitter which converts electrical energy to ultrasonic energy and receiver which converts the ultrasonic energy to the electrical energy again. This paper is focused on the development of high energy conversion efficiency of ultrasonic transmitter. Optimal transfer frequency is calculated based on the acoustic radiation and damping effect. The transmitter is designed through numerical analysis, and is manufactured to match the optimal transfer frequency with the size of 100mm diameter, 12.2 mm thickness plate. The energy conversion efficiency of about 13.6% at 2m distance is obtained, experimentally. This result is quite high considered with the device size and the power transfer distance.

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A Sensitivity Measurement of Ultrasonic Signals by PZT Sensor (PZT 센서를 이용한 초음파 신호 감도측정)

  • 최인혁;권동진;윤장완;정길조
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1999.05a
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    • pp.403-405
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    • 1999
  • Power transformers have a tendency of ultra-high voltage and huge capacity as power demand increases day after day. Therefore, the fault by insulation destruction gives rise to large area of power failure in huge capacity transformers. On-line predictive diagnostics is very important In power transformers because of economic loss and its spreading effect. Hence, this study presents experiments of partial discharge method using ultrasonic sensor in order to confirm the possibility of ultrasonic sensor in power transformers. It carries out the experiments of measuring delay time between ultrasonic sensor and transducer, sensitiities by temperature change of oil and by barriers inside transformers. It is also Included wave analysis by ultrasonic sensor for needle-plate electrode powered on through high-voltage equipments.

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Creep Damage Evaluation of High-Temperature Pipeline Material for Fossil Power Plant by Ultrasonic Test Method (초음파에 의한 발전소 고온배관재료의 크리프손상 평가)

  • Lee, Sang-Guk;Chung, Min-Hwa
    • Journal of Ocean Engineering and Technology
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    • v.13 no.2 s.32
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    • pp.99-107
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    • 1999
  • Boiler high-temperature pipelines such as main steam pipe, header and steam drum in fossil power plants are degraded by creep damage due to severe operationg conditions which are high temperature and high pressure for an extended period time. Such material degradation leads to various component failures causing serious accidents at the plants. Conventional measurement techniques such as replica method, electric resistance method, and hardness test method have such disadvantages as complex preparation and measurement procedures, too many control parameters, and therefore, low practicality and they were applied only to component surfaces with good accessibility. In this paper, artificial creep degradation test and ultrasonic measurement for their creep degraded specimens have been carried out for the purpose of evaluation for creep damage which can occur in high-temperature pipeline of fossil power plant. Absolute measuring method of quantitative ultrasonic measurement for material degradation was established, and long term creep degradationtests using life prediction formula were carried out. As a result of ultrasonic tests for crept specimens, we confirmed that the sound velocity decreased and the attenuation coefficient linearly increased in proportion to the increase of creep fractiin(${\phi}$c).

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New High-efficiency Power Amplifier System for High-directional Piezoelectric Transducer (고지향성 압전 트랜스듀서용 새로운 고효율 전력 증폭기)

  • Kim, Jin-Young;Kim, In-Dong;Moon, Wonkyu
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.3
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    • pp.383-390
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    • 2018
  • Piezoelectric micro-machined ultrasonic transducers for highly directional speaker need DC bias voltage. Most existing power amplifiers are not suitable for use in highly directional transducers because they are based on AC. In addition, since the piezoelectric micro-machined ultrasonic transducer has a large capacitive reactance, the power efficiency of the power amplifier is very low. Thus this paper proposes a new high efficiency power amplifier with DC bias voltage. In addition, by designing a matching circuit to compensate the capacitive reactance of the micro-machined ultrasonic transducer, the power efficiency of the power amplifier increases. The operating characteristics of the proposed power amplifier was verified by an experimental prototype. The proposed power amplifier is expected to be widely used in designing and implementing other related power amplifiers.

Creep Damage Evaluation of High-Temperature Pipeline Material for Fossil Power Plant by Ultrasonic Frequency Analysis Spectrum Method (초음파 주파수분석법에 의한 발전소 고온배관재료의 크리프손상 평가)

  • Chung, Min-Hwa;Lee, Sang-Guk
    • Journal of Ocean Engineering and Technology
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    • v.13 no.2 s.32
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    • pp.90-98
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    • 1999
  • Boiler high-temperature pipelines such as main steam pipe, header and steam drum in fossil power plants are degraded by creep damage due to severe operationg conditions like high temperature and high pressure for an extended period time. Such material degradation lead to various component faliures causing serious accidents at the plant. Conventional measurement techniques such as replica method, electric resistance method, and hardness test method have such disadvantages as complex preparation and measurement procedures, too many control parameters, and therefore, low practicality and they were applied only to component surfaces with good accessibility. In this study, both artificial creep degradation test using life prediction formula and frequency analysis by ultrasonic tests for their preparing creep degraded specimens have been carried out for the purpose of nondestructive evaluation for creep damage which can occur in high-temperature pipelline of fossil power plant. As a result of ultrasonic tests for crept specimens, we confirmed that the high frequency side spectra decrease and central frequency components shift to low frequency bans, and bandwiths decrease as increasing creep damage in backwall echoes.

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Sonochemical Effects using Multi-stepped Ultrasonic Horn (다단 혼 형태의 초음파 장비를 이용한 초음파 화학적 효과 연구)

  • Choi, Jongbok;Lee, Seongeun;Son, Younggyu
    • Journal of Soil and Groundwater Environment
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    • v.25 no.4
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    • pp.58-66
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    • 2020
  • Since the typical horn-type ultrasonic equipment induces a reaction at the probe tip, the sonochemical reaction has a limitation that it occurs only in a specific area. As one of the ways to overcome this limitation, an ultrasonic device with multi-stepped horn equipped with several oscillators has been developed. The objective of this study was to investigate the sonochemical effects induced by acoustic cavitation system in 20 kHz multi-stepped ultrasonic horn using calorimetry, KI dosimetry and the luminol test. The sonochemical effects of multi-stepped ultrasonic horn were compared with that of the typical horn-type 20 kHz ultrasonic device. The effect of immersion depth and power on the sonochemical reaction was investigated in the ultrasonic system with multi-stepped ultrasonic horn. Higher calorimetric energy was obtained at higher immersion depth and power conditions. Sonochemical effects increased significantly when using the high immersion depth and input power. However, as the input power increased, the cavitation reaction zone concentrated around the ultrasonic horn. Additionally, the experiments to examine the effect of liquid temperature was conducted. The smaller sonochemical reaction was obtained for the higher liquid temperature. The effect on temperature seems to be closely related to liquid conditions such as viscosity and vapor pressure of water.

An Application of High-Power Ultrasound to Rubber Recycling

  • Hong, Chang-Kook;Isayev, A.I.
    • Elastomers and Composites
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    • v.38 no.2
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    • pp.103-121
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    • 2003
  • The application of powerful ultrasound to rubber recycling is a very recent field of study. An ultrasonic field creates high frequency extension-contraction stresses by acoustic cavitation. The breakdown of rubber network occurs primarily around pulsating cavities due to the highest level of strain produced by high-power ultrasound. Stronger reductions of cross-link density were observed at a higher pressure, indicating an important role of pressure during ultrasonic recycling. Visible bubbles were observed during ultrasonic treatment as a proof of acoustic cavitation. Shearing effect has a significant influence on improving the efficiency of ultrasonic treatment. After the ultrasonic treatment, the cross-link densities of NR/SBR blends were lower than those of NR and SBR due to the reduced degree of unsaturation and chemical reactions. Carbon black fillers increase the probability of bond scission during ultrasonic treatment, due to the restricted mobility. The mechanical properties of ground tire rubber (GRT)/HDPE blends were improved by ultrasonic treatment and dynamic revulcanization. Ultrasonic treatment of GRT in the presence of HDPE matrix was found to give better mechanical properties due to the chemical reactions between rubber and plastic phases.