• Title/Summary/Keyword: High-Performance Grout

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Development of high-performance cement grout for ground heat exchangers (지중열교환기용 고성능 시멘트 그라우트 개발)

  • Lee, Dong-Chul;Yang, Hee-Jung;Jeon, Joong-Kyu;Seo, Shin-Seok;Choi, Yong-Min
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.7 no.1
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    • pp.10-16
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    • 2011
  • Performance of ground-source heat pumps (GSHPs) is mainly affected by ground heat exchangers which makes up more than 40% of construction cost. Exact construction and grout as backfill are important, because it is difficult to repair after being installed. As grout materials, bentonite grout material and cement material are used In this paper, thermal conductivity according to mix proportion of cement grout has been experimentally studied. Some variables were set to evaluate thermal conductivities according to change in cement content, unit water ratio, mass per volume of fresh mortar, and aggregate types. From the experimental analysis, high performance cement grout has been proposed.

Effect of Marine Environment and Underwater Construction on Mechanical Properties of High Strength Grout (해상환경 및 수중타설이 고강도 그라우트의 역학적 성능에 미치는 영향)

  • Kim, Beom-Hwi;Son, Da-Som;Yi, Chong-Ku
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.89-90
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    • 2023
  • In this study, grout was poured into seawater to confirm the effect of similar marine environment and underwater erosion on the mechanical performance of domestically produced high-performance grout and compared with the existing strength. As a result of the compressive strength measurement, the specimen that simultaneously performed underwater drilling and seawater curing showed slow initial strength expression in both H1 and H2, and from the 7th day, it was confirmed to be within 2% of the existing intensity. It is believed that both grout were caused by disturbance with water during underwater drilling, and the same strength was subsequently shown as the existing strength.

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An Empirical application of high-performance cement grout for ground heat exchanger (지중열교환기용 고성능 시멘트 그라우트 실증 적용)

  • Yang, Hee-Jung;Lee, Dong-Chul;Jeon, Joong-Kyu;Seo, Shin-Seok;Choi, Yong-Min
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.201.1-201.1
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    • 2011
  • Ground heat exchanger is the most important part which than 14% of the cost of construction and the performance of Ground heat exchanger is depended on it. Grout is inserted into the hole to the ground fixed and serves to enhance the thermal conductivity. So the research and development is needed. We were using cement grout. The result of the test thermal conductivity is 3.14 W/mK. It is much better than the existing grout is the thermal conductivity. The developed materials was examined by applying the grout in the field.

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Basic Study on Development of Ultra-high Strength Grout for Offshore Wind Turbines (해상풍력 발전기용 초고강도 그라우트 개발을 위한 기초적 연구)

  • Lim, Myung-Kwan;Ha, Sang-Su
    • KIEAE Journal
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    • v.15 no.1
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    • pp.155-160
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    • 2015
  • The annual average of energy sources is continuously increasing at a rate of 5.8%, and particularly, the power generation proportion of new/renewable energy is increasing significantly. Furthermore, South Korea has established a national energy master plan for 2008-2030 and is aiming at obtaining approximately 11% of total energy production from the wind turbine sector. Although offshore wind turbines are similar to wind turbines installed on land, they require materials with excellent dynamic properties and durability to prevent damage due to seawater at the lower parts and connecting parts. The lower parts of wind turbines are submerged in seawater, and the upper and lower parts are connected by filling the connecting part with grout. This paper describes the test results of the process of determining the mix ratios to develop ultra-high grout for offshore wind turbines. There is virtually no relevant technology regarding grout for offshore wind turbines in South Korea that can be referenced for the process of determining the mix ratios. Therefore, tests were conducted for determining compression strength, elastic modulus, flexural strength, density, constructability (floor test), and early strength by referencing a high-performance grout produced in South Korea, and the mixing process for achieving the goal strengths was described using the Korean Industrial Standards (KS) as the reference.

Thermal Property Measurement of Bentonite-Based Grouts and Their Effects on Design Length of Vertical Ground Heat Exchanger (벤토나이트 그라우트의 열물성 측정 및 열물성이 수직 지중열교환기 설계 길이에 미치는 영향)

  • Sohn, Byonghu
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.15 no.2
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    • pp.1-9
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    • 2019
  • In a ground-source heat pump (GSHP) system, a vertical ground heat exchanger (GHE) is widely accepted due to a higher thermal performance. In the vertical GHE, grout (also called grouting material) plays an important role in the heat transfer performance and the initial installation cost of the GHE. Bentonite-based grout has been used in practice because of its high swelling potential and low hydraulic conductivity. This study evaluated the thermo-physical properties of the bentonite-based grouts through lab-scale measurements. In addition, we conducted performance simulation to analyze the effect of mixed ratio of grouts on the design length and thermal performance of the vertical GHE. The simulation results show that thermally-enhanced grouts improve the heat transfer performance of the vertical GHE and thus reduce the design length of GHE pipe.

Characteristics Analysis of the Heat Exchange Rate according to Soil Temperature and Grout Material using Numerical Simulation

  • Oh, Jin Hwan;Nam, Yu Jin
    • KIEAE Journal
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    • v.14 no.2
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    • pp.29-36
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    • 2014
  • The ground source heat pump (GSHP) system has attracted much of attention, because of its stability of heat production and the high efficiency of the system. Performance of the heat exchanger is dependent on the soil temperature, the ground thermal conductivity, the operation schedule, the pipe placement and the design temperature. However, in spite of the many variables of these systems, there have been few research on the effect of the systems on system performance. In this study, analysis of the heat exchange rate according to soil temperature and grout material was conducted by numerical simulation. Furthermore, the heat distribution around the ground heat exchanger was presented on the different conditions of grout and underground temperature by the simulation.

Mechanical and Electrical Properties of Self-sensing Grout Material with a High-Volume Ultrafine Fly Ash Replacement (초고분말 플라이 애시를 다량 치환한 자기감지형 그라우트재의 역학적 및 전기적 특성)

  • Lee, Gun-Cheol;Kim, Young-Min;Im, Geon-Woo
    • Journal of the Korea Institute of Building Construction
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    • v.24 no.2
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    • pp.215-226
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    • 2024
  • This study presents an experimental investigation into the performance of self-sensing grout formulated with a high volume of ultra-fine fly ash(UHFA). To explore the potential benefits of alternative cementitious materials, the research examined the effect of substituting UHFA with equal parts of blast furnace slag(BFS) fine powder. Both UHFA and BFS are byproducts generated in significant quantities by industrial processes. The evaluation focused on the fresh properties of the grout, including its flow characteristics, as well as the hardened properties such as compressive strength, dimensional stability(length change rate), and electrical properties. The experimental results demonstrated that incorporating UHFA resulted in a substantial reduction in the plastic viscosity of the grout, translating to improved flowability. Additionally, the compressive strength of the UHFA-modified grout surpassed that of the reference grout(without UHFA substitution) at all curing ages investigated. Interestingly, the electrical characteristics, as indicated by the relationships between FCR-stress and FCR-strain, exhibited similar trends for both grout mixtures.

The non-shrinkage grout to use ground fly ash as admixture

  • Kim, Yoo;Chu, Yong-Sik;Seo, Sung-Kwan;Kim, Jang-ho Jay
    • Journal of Ceramic Processing Research
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    • v.19 no.6
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    • pp.509-513
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    • 2018
  • This study uses fly ash for non-shrinkage grout in order to develop strength of grout and improve its durability. We grind fly ash to the extent of $7,000cm^2/g$ and use ground fly ash and raw fly ash respectively at the proportion of 10%, 20%, 30% instead of OPC and compare the results drawn on the condition of each proportion. As a mixed material of grout, EVA and water-reducing agent is added in order to prevent bleeding and improve segregation resistance, CSA is added with a view to preventing drying shrinkage and improving early strength property. In regard to flow and flow time test for analyzing and evaluating workability, it is revealed that grouts of all mix proportions except raw fly ash 30% mix proportion satisfy all performance criteria. With regard to length change rate, grout with no admixture shows the highest shrinkage rate, but the rate is 0.0005%, extremely insignificant rate. As material age increases, compressive strength of two grouts, that is to say ground fly ash 10% and 20%-used grouts, exceed that of grout with no admixture or show high-level compressive strength.

An Experimental Study on the Bonding Characteristic of Steel Tubular Joint Connection filled with Fiber Reinforced High Performance Cementeous Grout (섬유보강 고성능시멘트계 그라우트가 적용된 강관 연결부의 부착특성에 대한 실험적 연구)

  • Oh, Hong-Seob;Seo, Gyo;Kim, Sang-Hyeon;Ko, Sang-Jin;Lee, Hyeon-Gi
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.6
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    • pp.21-29
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    • 2014
  • This paper deals with the bonding characteristic of grouted joint connections of monopile support structures for offshore wind power facilities. For the integration of pile connection of wind power supporting structure, fiber reinforced high performance cementeous grout was developed and the ultimate compressive strength of it is 125MPa and the direct tensile strength is 7.5 MPa at 7 days. To assess the bond strength of grout filled in pile connection, small scaled direct bond tests under axially loaded was performed and analyzed according the existing guidelines. The fiber volume fraction (0%, 0.5% and 0.9%), aspect ratio of fiber (60 and 80) and the ratio of height to spacing of shear key (0.013 and 0.056) were adopted as the experimental variables. From the test results, the maximum bond strength among the all specimens was 30.8MPa and the bond strength of grouted connection was affected by the ratio of height to spacing of shear key than the fiber volume fraction.

Properties of SPE-Based Cement Grout for Semi-Rigid Pavements (Sulfur Polymer Emulsion을 활용한 반강성 포장용 시멘트 주입재의 특성)

  • Lee, Byung-Jae;Lee, Jun;Hyun, Jung-Hwan;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.4
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    • pp.57-65
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    • 2013
  • The development of the oil refining industry has resulted in an annual 120 million tons of sulphur, which is a by-product of the desulphurization process. To exploit this abundance, the applications of sulphur must be expanded. as excellent durability of reuse of leftover sulphur which has high potential for utilization in construction materials, the study is actively in progress. Meanwhile, there has been active research on semi-rigid pavements that draw on the strengths and overcome the weaknesses of asphalt and concrete pavements. Acrylate is used to prevent cracking but involves a high cost, thus, an alternative material is required. As such, this study presents methods on the reuse of leftover sulphur and examines the engineering performance of grout containing sulfur polymer emulsion (SPE) for use in semi-rigid pavements. Our analysis shows that grout in which 30% of acrylate is replaced with SPE has superior properties in terms of time of flow and strength compared to regular grout. However, performance declined when more than 50% of acrylate was replaced by SPE, indicating that the optimum replacement level is 30%. Through SEM analysis, we found that grout with utra harding cement in this study at three hours had similar hydration properties to that of Type 1 Ordinary Portland Cement (OPC) at seven days, and maintained the properties regardless of grout containing SPE. OPC and grout with a replacement level of 30% displayed similar levels of chloride invasion resistance, whereas grout without SPE was far less resistant. Within the scope of this paper, the optimum replacement level of acrylate with SPE was found to be 30% in consideration of various properties such as time of flow, strength, and chloride invasion resistance.