• Title/Summary/Keyword: High speed tool

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The Polishing Characteristics and Development of Ultrasonic Polishing System through Horn Analysis (혼 해석을 통한 초음파 폴리싱 시스템의 개발 및 연마특성)

  • 박병규;김성청;문홍현;이찬호;강연식
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.53-60
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    • 2004
  • We have developed and manufactured an experimental ultrasonic polishing machine with frequency of 20kHz at the power of vibration 1.7㎾ for effective ultrasonic polishing in processing of high hardness material. Design of the horn is performed by the FEM analysis. The following conclusions were empirically deduced through experimental results to clarify the major elements which affect the surface roughness during the ultrasonic process by following the experimental plans. The ultrasonic polishing machine has been developed in parts of structure part, ultrasonic generator, vibrator. We were able to process the high hardness material without difficulty as a result of ultrasonic polishing by utilizing the groove added step-type horn. Through analyzing by applying the experimental plans, the rotating speed of the horn was determined to be the major factor in influencing the surface roughness. In the case of ceramic, wafer, we were able to obtain good surface roughness when the feed rate and the ultrasonic output were higher. Because the load on slurry particle increases when the ultrasonic output is higher, the processed surface becomes worse in the case of optical glass.

Modeling of Cutting Parameters and Optimal Process Design in Micro End-milling Processes (마이크로 엔드밀링 공정의 절삭계수 모델링 및 최적 공정설계)

  • Lee, Kwang-Jo;Chung, Sung-Chong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.3
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    • pp.261-269
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    • 2009
  • Micro end-milling process is applied to fabricate precision mechanical parts cost-effectively. It is a complex and time-consuming job to select optimal process conditions with high productivity and quality. To improve the productivity and quality of precision mechanical parts, micro end-mill wear and cutting force characteristics should be studied carefully. In this paper, high speed machining experiments are studied to construct the optimum process design as well as the mathematical modeling of tool wear and cutting force related to cutting parameters in micro ball end-milling processes. Cutting force and wear characteristics under various cutting conditions are investigated through the condition monitoring system and the design of experiment. In order to construct the cutting database, mathematical models for the flank wear and cutting force gradient are derived from the response surface method. Optimal milling conditions are extracted from the developed experimental models.

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Development of the Two-piece Aluminum Wheels Using the Friction Stir Welding (마찰교반용접법을 이용한 2피스 알루미늄 휠의 개발)

  • Choi, In-Young;Kang, Young-June;Kim, Andrey;Ahn, Kyu-Saeng
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.4
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    • pp.700-707
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    • 2013
  • Owing to high oil prices and environmental issues, the automobile industry has conducted considerable research and made large investments to manufacture a high-efficiency automobiles. In the case of automobile wheels in which a lightweight material is used to increase the fuel efficiency a mold is used to increase the production efficiency; however, the use of the molding method for this purpose is very expensive. Therefore an automobile wheel consists of two parts. In this study a two-piece automobile wheel is manufactured by the friction stir welding(FSW) of Al6061-T6 to reduce the manufacturing cost and process complexity. The FSW welding tool geometry and rotational speed, and the feed rate are key factors that significantly affect the weld strength. Therefore tensile tests were conducted on specimens produced using various welding conditions, and the optimal FSW welding conditions were applied to manufacture aluminum wheels. To ensure reliability, prototype aluminum wheels were manufactured and their mechanical reliability and safety were evaluated using a durability test, fatigue durability test, and impact test. Through this study, aluminum wheel production was made possible using the FSW method.

Influnce of machinability on the Tool life of ADI Materials in Drilling (ADI 재료의 드릴 가공시 절삭특성이 공구수명에 미치는 영향)

  • 조규재
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.2
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    • pp.46-56
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    • 1996
  • Drilling tests were carried out austempered ductile castiron(ADI) to clarify the factors influencing the drilling characteristics of ADI material. The machinability of material was evaluated using high speed steel drill and cobalt contained drill of 6mm diameter. The spheroidal graphite cast iron materials were austenized at 90$0^{\circ}C$ for 1 hour and then wear was kept at 375$^{\circ}C$ for 2 hours. Austempered ductile cast iron contains a great deal of retaine austenite which contributes to an improvement of impact strength, In this paper, machinability of ADI was investigated by drilling experimentation. The results obtained are as follows: a)Flank wear increases logarithmically with the increases of cutting time. b) Relation of flank wear and cutting force can be appiled to $F_z$ = 925VB + 820 for the cutting suggested condition. c) Drilling hole number of about 2 times can be reduced more step feed than ordinary feed due to the high hardness of ADI material and hardness increasing ascribed to the martensite of retained austenite.

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A Study on the Optimal Allocation of Korea Air and Missile Defense System using a Genetic Algorithm (유전자 알고리즘을 이용한 한국형 미사일 방어체계 최적 배치에 관한 연구)

  • Yunn, Seunghwan;Kim, Suhwan
    • Journal of the Korea Institute of Military Science and Technology
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    • v.18 no.6
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    • pp.797-807
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    • 2015
  • The low-altitude PAC-2 Patriot missile system is the backbone of ROK air defense for intercepting enemy aircraft. Currently there is no missile interceptor which can defend against the relatively high velocity ballistic missile from North Korea which may carry nuclear, biological or chemical warheads. For ballistic missile defense, Korea's air defense systems are being evaluated. In attempting to intercept ballistic missiles at high altitude the most effective means is through a multi-layered missile defense system. The missile defense problem has been studied considering a single interception system or any additional capability. In this study, we seek to establish a mathematical model that's available for multi-layered missile defense and minimize total interception fail probability and proposes a solution based on genetic algorithms. We perform computational tests to evaluate the relative speed and solution of our GA algorithm in comparison with the commercial optimization tool GAMS.

A Study on Elecctronic Speckle Contouring for 3-D Shape Measurement (3차원 형상측정을 위한 전자 스페클 등고선 추출법에 관한 연구)

  • 김계성
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.239-244
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    • 1998
  • ESP(Electronic Speckle Pattern Interferometry) is an optical technique to measure deforamtion of engineering components and materials in industrial areas. ESPI, a non-contact and non-destructive measuring method, is capable of providing full-field results with high spatial resolution and high speed. One of important application aspects using electronic speckle pattern interferometry is to generate contours of a diffuse object in order to provide data for 3-D shape analysis and topography measurement. The electronic speckle contouring is suitable for providing measurement range from millimeters to several centimeters. In this study, we introduce the contouring method by modified dual-beam speckle pattern interferometer and a shift of the two illumination beams through optical fiber in order to obtain the contour fringe patterns. Before the experiments, we performed the geometric analysis for dual-beam-shifted ESPI contouring. And by this geometric analysis, we performed the electronic speckle contouring experiment. We used 4-frame phase shifting method with PZT for quantitative analysis of contour fringes. Finally, we showed good agreements between the geometric analysis and experimental results.

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A Study on the Calibration of Shape Measurement System Using Digital moire (Digital moire 형상측정 시스템의 보정에 관한 연구)

  • 김도훈;유원재;박낙규;강영준
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.255-259
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    • 2003
  • Moire topography method isa well-known non-contacting 3-D measurement method as afast non-contact test for three-dimension shape measuring method. Recently, it's important to study the automatic three-dimension measurement by moire topography because it is frequently applied to the reverse engineering , the medical , the entertainment fields. Three-dimension measurement using projection of moire topography is very attractive because of its high measuring speed and high sensitivity. In this paper, the classical moire method is computerized-so called digital moire when a virtual grating pattern is projected on a surface, the captured image by the CCD camera has three-dimension information of the objects. The moire image can be obtained through a simple image processing and a reference grating pattern. and it provides similar results without physical grating pattern. digital projection moire topography turn out to be very effective for the three-dimension measurement of objects. Using different N-bucket algorithm method of digital projection moire topography is tested to measuring object with the 2-ambiguity problem. Experimental results prove that the proposed scheme is capable of finding measurement errors that decreased more by using the four-three step algorithm method instead of the same step in the phase shifting of different pitch.

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Proteomics Data Analysis using Representative Database

  • Kwon, Kyung-Hoon;Park, Gun-Wook;Kim, Jin-Young;Park, Young-Mok;Yoo, Jong-Shin
    • Bioinformatics and Biosystems
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    • v.2 no.2
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    • pp.46-51
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    • 2007
  • In the proteomics research using mass spectrometry, the protein database search gives the protein information from the peptide sequences that show the best match with the tandem mass spectra. The protein sequence database has been a powerful knowledgebase for this protein identification. However, as we accumulate the protein sequence information in the database, the database size gets to be huge. Now it becomes hard to consider all the protein sequences in the database search because it consumes much computing time. For the high-throughput analysis of the proteome, usually we have used the non-redundant refined database such as IPI human database of European Bioinformatics Institute. While the non-redundant database can supply the search result in high speed, it misses the variation of the protein sequences. In this study, we have concerned the proteomics data in the point of protein similarities and used the network analysis tool to build a new analysis method. This method will be able to save the computing time for the database search and keep the sequence variation to catch the modified peptides.

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Using GIS Spatial Analysis to Protect Critical Habitats in the Big Cyprus Watershed, South Florida (GIS 공간분석을 통한 남부 플로리다 Big Cyprus 분수계 보존서식지 보호)

  • Kim, Jin-Ho;Kim, Chang-Ho;Kim, Hyun-Woo
    • Journal of KIBIM
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    • v.7 no.4
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    • pp.31-38
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    • 2017
  • Big Cyprus watershed, which is located in the Southwestern Florida and covers Everglades National Park that has high proportions of endangered species' habitats, plays an important role for the entire Florida ecosystem. Due to the rapid urbanization and high population growth, however, the watershed has been continuously polluted and the current regional watershed plan is not created to accommodate the speed of growth. The purpose of this study is to suggest proper protection policies and strategies for the Big Cyprus watershed by employing the Inverse Distance Weighted interpolation tool in Geographic Information System. The findings show that conservation priorities should be given in the North and South portion of the watershed area, which are proven to be the most important aisle for the habitats in the Big Cyprus. The study concludes with policy suggestions that local environmental planners should concentrate for adopting their new watershed plan in the near future.

A Handheld Probe Based Optical Coherence Tomography System for Diagnosis of Dental Calculus (치석 진단용 소형 프로브 기반 광간섭단층촬영 시스템)

  • Lee, Chang-Ho;Woo, Chai-Kyoung;Jung, Woong-Gyu;Kang, Hyun-Wook;Oh, Jung-Hwan;Kim, Jee-Hyun
    • Journal of Sensor Science and Technology
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    • v.21 no.3
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    • pp.217-222
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    • 2012
  • Optical coherence tomography(OCT) is a noninvasive optical imaging tool for biomedical applications. OCT can provide depth resolved two/three dimensional morphological images on biological samples. In this paper, we integrated an OCT system that was composed of an SLED(Superluminescent Light Emitting Diode, ${\lambda}_0$=1305 nm bandwith= 141 nm), a reference arm adopting a rapid scanning optical delay line(RSOD) to get high speed imaging, and a sample arm that used a micro electro mechanical systems(MEMS) scanning mirror. The sample arm contained a compact probe for imaging dental structures. The performance of the system was evaluated by imaging in-vivo human teeth with dental calculus, and the results indicated distinct appearance of dental calculus from enamel, gum or decayed teeth. The developed probe and system could successfully confirm the presence of dental calculus with a very high spatial resolution($6{\mu}m$).