• 제목/요약/키워드: High speed rotor

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A Stress Analysis Method for the Rotor Design of an IPMSM Considering Radial Force

  • Kim, Won-Ho
    • Journal of Electrical Engineering and Technology
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    • v.9 no.3
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    • pp.888-892
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    • 2014
  • In the design of the rotor of an interior permanent magnet synchronous motor (IPMSM), the bridge between the permanent magnets helps prevent the scattering of permanent magnets and pole pieces during high-speed operation. In the design of a motor, if the bridge is too thick, its performance will be largely degraded because of flux leakage. Additionally, if the bridge is too thin, its mechanical safety cannot be guaranteed. Thus, an accurate analysis method is required to determine the thickness of the bridge. Conventional stress analysis methods determine the thickness of the bridge by only considering the centrifugal force of the rotors. In this study, however, a method that additionally considers the radial force generated by the air-gap flux density based on the conventional methods is proposed and reflected in the design of a traction motor for electric vehicles. Finally, the validity of this study is verified through a reliability test related to high-speed operation.

Analysis of electromagnetic force of a high-speed tractive induction motor (고속전철용 견인 유도전동기의 전자력 해석)

  • Kim, B.T.;Kwon, B.I.;Park, S.C.;Lee, K.H.;Kim, K.W.;Yoon, J.H.
    • Proceedings of the KIEE Conference
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    • 1998.11a
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    • pp.73-75
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    • 1998
  • Electromagnetic forces as a source of vibration and noise are analyzed and compared for an induction motor with different rotor slot number each other which drive high speed trains. Time stepped finite element method is used to analyze electromagnetic field considering the voltage harmonics supplied from a inverter. As a result, a rotor slot number is determined to reduce the harmonics of electromagnetic forces.

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Design of Preventing Deviation System of Magnet for high Speed Rotated Surface Mounted Permanent Magnet Synchronous Generator (고속으로 회전하는 표면부착형 영구자석 동기발전기의 마그넷 이탈방지 시스템 설계)

  • Kim, Youngmin;Kim, Jungsu;Park, Sunho;Lim, Minsoo;Bang, Johyug;Ryu, Jiyune
    • Journal of Wind Energy
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    • v.5 no.1
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    • pp.50-55
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    • 2014
  • Surface Permanent-Magnetic-Synchronous-Generator (SPMSG) discussed in the present study has operational characteristics such as high rotational speed over 1,000 rpm and centrifugal force of 12 kN·m for each magnet. Structure-development analysis for the minimization of rotor-core weights and the maximization of thermal emission is performed by applying the aluminum-laminated cap which combines the advantages of IPM and SPM in order to overcome the difficulty that attaching the magnet to rotor-core only with an adhesive. In this study, the simulations in terms of structure and electromagnetic were performed with the variable parameters such as shape and thickness of laminated-cap and division method of magnet. As a result, condition for minimized centrifugal force with minimum loss is derived.

Optimal Design of Interior Permanent Magnet Synchronous Machines Consideration of Magnet BH Characteristic with Different Rotor Type using Response Surface Methodology (반응표면분석법을 이용한 영구자석의 형상 및 특성에 따른 매입형 영구자석 동기기의 최적 설계)

  • Im, Young-Hun;Jang, Seok-Myoung
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.8
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    • pp.1080-1089
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    • 2013
  • Interior Permanent Magnet Synchronous Machines (IPMSMs) with rare earth magnet are widely used in electric vehicles and hybrid electric vehicles. IPMSMs having high efficiency, high torque, and a wide speed range are employed in propulsion system. And the rotor in an IPMSM is generally made of a rare earth magnet to achieve a large energy product and high torque. This paper discusses issues regarding design and performance of IPMSMs using different factors of BH magnetic characteristic. It is necessary to choose factors of magnetic material according to permanent magnet shape in rotor for high performance. Response Surface Methodology (RSM) is selected to obtain factors of magnetic material according to variety of rotor shapes. The RSM is a collection of mathematical and statistical techniques useful for the analysis of problems in which a response of interest in influenced by several variables and the objective is to optimize response. Therefore, it is necessary to analyze the torque characteristics of an IPMSM having magnet BH hysteresis curve with different rotor shape. Factors of residual flux density (Br) factor and intrinsic coercive force (Hc) are important parameters in RSM for rotor shape. The rotor shapes for IPMSMs having magnet BH characteristic were investigated using the RSM, and three shapes were analyzed in detail using FEA. The results lead to design consequence of IPMSMs in the various rare earth magnet materials.

Speed Control of Three Phase Slotless PM BLDC Motor Using Single Sensor (Single Sensor를 이용한 3상 Slotless PM BLDC 전동기의 속도제어)

  • Lee S. J.;Yoon Y. H.;Woo M. S.;Won C. Y.;Choe Y. Y.
    • Proceedings of the KIPE Conference
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    • 2004.07a
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    • pp.33-37
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    • 2004
  • Slotless Permanent magnet Brushless DC Motor(PM BLDC) with the characteristics of high speed and high power density has been more widely used in industrial and automatic machine. Generally, PM BLDC meter is necessary that the three Hall-ICs evenly be distributed around the stator circumference in case of the 3 phase motor. The Hall-ICs are set up in this motor to detect the main flux from the rotor. therefore the output signal from Hall-ICs is used to drive a power transistor to control the stator winding current. However, instead of using three Hall-ICs, if only we used one Hall-IC, we estimate information of the others phase in sequence through a revolving rotor. This paper identified the characteristics and performance by using one Hall-IC for the 3 phase PM BLDC whose six stator and two rotor designed.

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Dynamic Response of 50kW Turbo-Generator with Super Critical Rotor supported on a Squeeze Film Damper- Bearing (스퀴즈필름 댐퍼-베어링에 장착된 50kW 터보 제너레이터 초임계 로터의 동적응답)

  • 최상규;김영철;이동환
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.521-527
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    • 2001
  • The dynamic performance analyses and tests for a 50kW turbo-generator (KIMM-TG50) were carried out. The operating concept of this machine is that it gets the initial driving force from the built-in motor-generator until it reaches its self-sustaining speed of 40,000 rpm, and then the driving mode is changed to self-operating mode by the combustor installed between the centrifugal compressor and the turbine. Due to winding mistake of motor-generator, the system could go only up to 22000 rpm by the motor so that high pressure air externally fed into the turbine was utilized to get the system to run up to 62,000 rpm thereafter. The vibration data collected during the tests revealed that the first bending critical speed is in near 5,600 rpm as predicted in the design stage of the rotor-bearing system, and that there were no other identifiable critical speeds up until 62,000 rpm due to high damping from the squeeze film damper-bearings supporting the rotor. This paper presented some of the experimental results along with dynamic performance predictions made in the design stage as a part of progress being made.

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Robust Speed and Efficiency Control of Induction Motors via a Simplified Input-Output Linearization Technique (단순화된 입출력선형화방법에 의한유동전동식의 강인한 속도 및 효솔제어)

  • 김규식;고명삼;하인중;김점근
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.39 no.10
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    • pp.1066-1074
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    • 1990
  • In this paper, we attempt to control induction motors with high power efficiency as well as high dynamic performance by utilizing the recently developed theories : singular perturbation technique and noninteracting feedback control. Our controller consists of three subcontrollers` a saturation current controller, a decoupling controller, and a well-known flux simulator. The decoupling controller decouples rotor speed (or motor torque) and rotor flux linearly. Our controller does not need the rotor resistance that varies widely with the machine temperature. To illuminate the practical significance of our results, we present simulation and experimental results as well as mathematical performance analysis.

Development of Wound Rotor Synchronous Motor for Belt-Driven e-Assist System

  • Lee, Geun-Ho;Lee, Heon-Hyeong;Wang, Qi
    • Journal of Magnetics
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    • v.18 no.4
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    • pp.487-493
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    • 2013
  • The automotive industry is showing widespread interest in belt-driven electric motor-assisted (e-Assist) systems. A belt-driven assist system (BAS) starts and assists the combustion engine in place of the conventional generator. In this study, a water-cooled wound rotor synchronous motor (WRSM) for the e-Assist system was designed and analyzed. The performance of the WRSM was compared with that of an interior permanent magnet synchronous motor (IPMSM). The WRSM efficiency can be improved for the BAS by adjusting the field flux at high speeds. The field current map to obtain the maximum efficiency based on the speed and torque was developed. To control the field flux via field current control in the WRSM, a general H-bridge circuit was added to the WRSM inverter to get the rapid current response in the high-speed region; the characteristics were compared with the chopper circuit. A WRSM developed for the belt-driven e-Assist system and a prototype 115 V power electronic converter to drive the WRSM were tested with a 900 cc combustion engine. The test results showed that the WRSM-type e-Assist system had good characteristics and could successfully start and assist the 900 cc combustion engine.

Structure and Vibration Analyses of Low Speed Contra-Rotating Fan Stage with High Aspect Ratio

  • Sah, Supen Kumar;Ghosh, Anup;Mistry, Chetan S
    • International Journal of Aerospace System Engineering
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    • v.8 no.1
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    • pp.1-13
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    • 2021
  • Contra-rotating fan is comprised of two rotors which are rotating in the opposite direction. The fan stages are named rotor-1 and rotor-2. Benefits from the use of contra rotation are in terms of better efficiency and improved thrust to weight ratio. Failure of contra-rotating fan stage blade in-service results in safety risks, repair costs, and revenue losses. This paper focuses on the vibration analysis and one way fluid-structure interaction of high aspect ratio, low speed contrarotating fan rotors. Modal analysis and modal pre-stress analysis of contra-rotating fan rotors were carried out to calculate the natural frequencies, One way fluid-structure interaction (FSI) was carried out where the computational analysis of the blades was performed using ANSYS CFX. The boundary conditions for CFD analysis were considered from the actual experimental velocity flow field at the inlet and pressure outlet. Based on the results obtained from the CFD analysis, the structural analysis such as deformation and Von-Misses stresses was carried out by using the finite element method (FEM) with ANSYS. The results provide necessary guidelines for the safe running of the contra-rotating fan. The analysis also will be helpful to understand the change of flow behavior due to a rotor deformation.

Conceptual Design of a 5 MW HTS Motor (5 MW 고온초전도 모터 설계)

  • Baik, S.K.;Kwon, Y.K.;Kim, H.M.;Lee, J.D.;Kim, Y.C.;Park, H.J.;Kwon, W.S.;Park, G.S.
    • Progress in Superconductivity and Cryogenics
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    • v.10 no.3
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    • pp.36-42
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    • 2008
  • The superconducting motor shows several advantages such as smaller size and higher efficiency against conventional motor especially utilized in ship propulsion application. However, this size reduction merit appears in large capacity more than several MW. We are going to develop a 5MW class synchronous motor with rotating High-Temperature Superconducting (HTS) coil. that is aimed to be utilized for ship propulsion so it has very low-speed, The ship propulsion motor must generate very high electromagnetic torque instead of low-speed. Therefore. the rotor (field) coils need very large magnetic flux that results in large amount of expensive HTS conductor for the field coil. In this paper a 5MW HTS motor for ship propulsion is considered to be designed with construction cost reduced via HTS field coil cost reduction because HTS conductor cost is critical factor in the construction cost of HTS motor. In order to reduce the HTS conductor amount. iron-cored rotor types are considered. so several cases with iron-core are compared one another and with an air-core case.