• 제목/요약/키워드: High speed milling

검색결과 200건 처리시간 0.038초

Highly Economic and High Quality Zinc-flake Manufacturing by High Kinetic Processing

  • Ren, H.;Benz, H.U.;Chimal V., O.;Corral G., M.S.;Zhang, Y.;Jaramillo V., D.;Zoz, H.
    • 한국분말야금학회:학술대회논문집
    • /
    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
    • /
    • pp.975-976
    • /
    • 2006
  • The present paper is a parameter study of zinc flake production using a Simoloyer CM01 horizontal high energy rotary ball mill. The manufactured flakes have a dimension in thickness (t) < $1{\mu}m$ and diameters (d) 5-100 ${\mu}m$, consequently a ratio d/t up to 200. The flake geometry is mainly controlled by the variation of process parameters such as rotary speed of the rotor, ratio of powder/ball charge, load ratio of the system, process temperature, operating model and the quantity of process control agent (PCA). The Zn flakes were characterized by SEM, tap densitometry, laser diffraction and water coverage measurement.

  • PDF

고속 HMC 이송계의 운동 특성 평가 (Performance Assessment of Linear Motor for High Speed Machining Center)

  • 홍원표;강은구;이석우;최헌종
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2003년도 춘계학술대회 논문집
    • /
    • pp.158-161
    • /
    • 2003
  • Recently, the evolution in production techniques (e.g. high-speed milling), the complex shapes involved in modem production design, and the ever increasing pressure for higher productivity demand a drastic improvement of the dynamic behavior of the machine tool axes used in production machinery. And also machine tools of multi functional and minimized parts are increasingly required as demand of higher accurate in some fields such as electronic and optical components etc. The accuracy and the productivity of machined parts are natural to depend on the linear system of machine tools. The complex workpiece surfaces encountered in present-day products and generated by CAD systems are to be transformed into tool paths for machine tools. The more complex these tool paths and the higher the speed requirements, the higher the acceleration requirements are needed to the machine tool axes and the motion control system, and the more difficult it is to meet the requirements. The traditional indirect drive design for high speed machine tools, which consists of a rotary motor with a ball-screw transmission to the slide, is limited in speed, acceleration, and accuracy. The direct drive design of machine tool axes. which is based on linear motors and which recently appeared on the market. is a viable candidate to meet the ever increasing demands, because of these advantages such as no backlash, less friction, no mechanical limitations on acceleration and velocity and mechanical simplicity. Therefore performance tests were carried out to machine tool axes based on linear motor. Especially, dynamic characteristics were investigated through circular test.

  • PDF

탄소 소결체의 피절삭성 (Machinability of Sintered Carbon)

  • 김성청
    • 한국생산제조학회지
    • /
    • 제6권1호
    • /
    • pp.69-76
    • /
    • 1997
  • This paper deals with the machinability based on turning and drilling tests. The main conclusions obtained were as follows. (1) Turning : The roughness of Machined surface decreases with the increase of the rake angle of tools, and the tool wear becomes smaller with the decrease of the rake angle. When the feed rate becomes larger, the fracture of work material in the vicinity of the cutting edge occurs on a larger scale, eventually decreasing tool wear. (2) Drilling : Considering both tool life and productivity, it is reasonable to cut with the high cutting speed and feed rate. The tool wear increases with the increase of feed rate, and the tendency of feed rate on tool wear becomes stronger at the cutting speed $\geq$30m/min.

  • PDF

엔드밀 공정에서 최대 절삭력 제어 (Peak force control in the milling process)

  • 김홍겸;이건복
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
    • /
    • pp.188-191
    • /
    • 2001
  • Generally, main factors of tool damage are cutting speed, feed rate and depth of cut. The increase of those factors can cause tool breakage or worsen product quality such as machining accuracy deterioration. Those three factors are concerned with cutting force. Cutting force reaches at its maximum value when cutter blade cuts away the object directly, and it is the time when tool damages are at high probability. In this study, we detect the maximum cutting force affecting tool damage and control the maximum cutting force based on the measured peak force.

  • PDF

공기 정압 저어널 베어링에서 동강성 측정에 관한 실험적 연구 (An Experimental Study on Dynamic Stiffness Measurement of Air Journal Bearing)

  • 이종렬;이준석;이득우;김태형;박보선
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
    • /
    • pp.429-434
    • /
    • 2001
  • This paper has been presented the dynamic effect by the journal speed, eccentricity and source positions in order to overcome the defects of air bearing such as low stiffness and damping coefficient. Choosing two row sources position of air bearing is different from previous investigations in the side of pressure distribution of air film by the wedge effects. An experimental study was performed to compare theoretical analysis. The dynamic stiffness was measured in actual cutting. It helps predicting of air spindle s characteristic in machining of die more precisely. The results of investigated characteristics was applied to air spindle for high speed milling.

  • PDF

실험적 방법을 통한 Metal slitting saw의 형상 및 절삭 조건의 최적화 (Optimization of a geometric form and cutting conditions of a metal slitting saw by experimental method)

  • 정경득;고태조;김희술
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2000년도 춘계학술대회 논문집
    • /
    • pp.934-938
    • /
    • 2000
  • Built-up edge affects the surface integrity of the machined surface and tool wear. Tool geometry and cutting conditions are very important factors to remove BUE. In this paper, we optimized the geometry of the metal slitting saw .1nd cutting conditions to remove BUE by the experiment. In general, the metal slitting saw is plain milling cutter with thickness less of a 3/16 inch. This is used for cutting workpiece where high dimensional accuracy and surface finish are necessary. The experiment was planned with Taguchi method that is based on the orthogonal array of design factors(coating, rake angle, number of tooth, cutting speed, feed rate). Response table was made by the value of the surface roughness, the optimized tool geometry and cutting conditions through response table could be determined. In addition. the relative effect of factors were identified by the variance analysis. filially. coating and cutting speed turned out important factors.

  • PDF

Effect of Ball End Mill Geometry and Cutting Conditions on Machinability of Hardened Tool Steel

  • Jang, Dong-Y.;Won, S.-T.
    • KSTLE International Journal
    • /
    • 제3권1호
    • /
    • pp.17-22
    • /
    • 2002
  • Roughing of tool steel in its hardened state represents a real challenge in the die and meld industry and process improvement depends on research of tool material, coating technique, and lubrication. However, roughing of hardened steels generates extreme heat and without coolant flooding, tool material cannot withstand the high temperature without choosing the right tools with proper coating. This research conducted milling tests using coated ball end mills to study effects of cutting conditions and geometric parameters of ball end mills on the machinability of hardened tool steel. KP4 steel and STD 11 heat treated steels were used in the dry cutting as the workpiece and TiAIN coated ball end mills with side relief angle of 12$^{\circ}$ was utilized in the cutting tests. Cutting forces, tool wear, and surface roughness were measured in the cutting tests. Results from the experiments showed that 85 m/min of cutting speed and 0.32 mm/rev of feed rate were optimum conditions for better surface finish during rough cutting and 0.26mm/rev with the same cutting speed are optimum conditions in the finish cutting.

CNC선반 C축 Turn-mill 가공에 있어서 절삭공구형상이 표면 거칠기에 미치는 영향 (The Effect of Surface Roughness on Cutting Tool Shape in CNC Lathe C-Axis Turn-mill Machining)

  • 이순관
    • 한국기계가공학회지
    • /
    • 제16권4호
    • /
    • pp.62-68
    • /
    • 2017
  • Since the aircraft parts industry is a high-value-added industry, mass production order production, and the hundreds of thousands. Therefore, parts produced However, since these parts require high reliability and stability, a high degree of precision is required. In Korea, there on the roughness of the machined surface in cutting process. However, research on the surface roughness characteristic obtained by which is widely used for aircraft parts is still insufficient in Korea. The purpose of this study is to investigate the effect of turning tool rotation speed and X axis feed rate on the surface roughness of cutting tools in CNC lathes during cutting of aluminum alloy 7075.

청주 제조시 담금방법에 따른 발효 및 품질 특성 (Fermentation and Quality Characteristics of Korean Traditional Cheongju by Different Mashing Methods)

  • 배균호;이상현;정철
    • 한국산학기술학회논문지
    • /
    • 제17권8호
    • /
    • pp.637-645
    • /
    • 2016
  • 본 연구는 재래누룩의 누룩곰팡이를 접종한 쌀누룩을 이용하여 담금방법을 달리한 청주를 제조한 후 발효 및 품질특성을 연구하는데 있다. 발효제 투입비율, 양조용수 비율, 발효온도, 원료쌀의 도정비율을 달리한 청주 술덧을 제조하여 30-50일간 발효시켰다. 쌀누룩을 발효제로 하여 총 원료 대비 투입비율이 15%일 때 알코올 발효속도가 느렸으나 최종 알코올 함량은 17%(v/v)로 다른 시료와 마찬가지로 동일하게 나타났다. 또한 누룩투입비율이 높을수록 청주의 총유기산이 많이 생성되었고 그중 구연산, 주석산, 사과산은 많이, 호박산은 적게 생성되었다. 한편 양조용수비율이 낮을때 불완전발효가 일어났으며, 알코올 함량은 모든 시료가 17%(v/v)로 유사하였다. 양조용수 비율이 높을수록 청주의 총 유기산은 적게 검출되었으며 구연산과 주석산은 적게, 호박산은 많이 나타났다. 발효온도가 저온일수록 발효초반의 당화와 발효속도는 늦었으나 지속적인 발효가 진행되어 $10^{\circ}C$의 경우 최종 알코올 함량은 18.1%로 가장 높았다. 저온일수록 n-propanol, isobutanol, isoamyl alcohol 등의 고급알코올과 총 유기산이 적게 생성되었으며, 이때 구연산과 사과산은 많이, 호박산은 적게 생성되었다. 도정도가 높을수록 알코올함량, 총 유기산과 고급알코올이 적게 생성되었으며, 특히 10%도정미 사용시 도정도 20% 이상의 다른 시료들에 비해 현저히 많이 생성되었다.

1000rpm의 MA 장치로 TiO2 합성 시 형성된 분말의 특성 (The Property of TiO2 Powder Made with a 1000rpm MA Machine)

  • 이용복;권준현
    • 한국수소및신에너지학회논문집
    • /
    • 제22권3호
    • /
    • pp.349-356
    • /
    • 2011
  • During the process of synthesis of $TiO_2$ powders using a high-speed planetary milling machine, Fe metallic powders were created which could be dissolved in sulfuric acid solution. With adding $NH_4OH$ solution to the $TiO_2$ powder, it was found that the crystal structure of the synthesized powder did not change and the crystal size decreased slightly. However, when the sulfur powder is mixed with $TiO_2$, the crystal structure of the MA powder was changed from anatase into rutile phase and its size decreased significantly which is in the order of nm in diameter. In case of mechanical alloying with $TiO_2$ powder only, the crystal structure of the powder was transformed into rutile phase and its size was greatly reduced into several nm. Because its size becomes fine, the energy band gap of its rutile phase is larger than that of bulk states (3.0eV).