• 제목/요약/키워드: High speed gear

검색결과 239건 처리시간 0.026초

고속 식부 기구 설계를 위한 컴퓨터 시뮬레이션 프로그램 개발(II) -힘 분석- (Developement of A Computer Simulation Program for the Design of High Speed Transplanting Mechanism(II) -Force Analysis-)

  • 박홍제;김경욱
    • Journal of Biosystems Engineering
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    • 제18권3호
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    • pp.230-238
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    • 1993
  • The parte(I) of this paper deals with the motion analysis of a gear type high speed planting mechanism of rice transplanters. Following that this part(II) contains force analysis of the mechanism. Forces and moments acting on the mechanism were determined analytically and computer coded for the simulation of them on any IBM PC compatiable machines. The simulation program developed in this study can be used as a design tool and also for a sensitivity analysis.

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하이포이드 회전감속기의 가속 수명시험 방법에 관한 연구 (A Study on Accelerated Life Test of Hypoid Gear Rotary Reducer)

  • 윤상환;백권인;김현경;류성기
    • 한국기계가공학회지
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    • 제16권3호
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    • pp.63-68
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    • 2017
  • In order to process more complicated and higher-precision parts, generally, an additional axis for a machine tool is needed which was an approach to minimize the cost of tool modification. A table with a rotary reducer that can rotate through the axis of the gear system was employed to a machine tool to achieve the purpose of adding an extra motion axis. In general, the motion of the rotary reducer is driven by a worm/wheel or helical gear system, which is different from the hypoid helical gear structure that used in this research. Reliability of guarantee of high accurancy throughout the whole life cycle is on of the critical factors to evaluate a rotary reducer in this field. In this paper, in order to evaluate life-time of rotary reducer, a low-cost accelerated life test was developed to satisfy the demands of clients.

자동차용 무침입형 극저탄소강의 파이버 레이저 용접에 대한 연구 (A Study on the Fiber Laser welding of Ultra-Low Carbon Interstitial Free Steel for Automotive)

  • 오용석;신호준;양윤석;황찬연;유영태
    • 한국생산제조학회지
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    • 제20권3호
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    • pp.342-349
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    • 2011
  • The purpose of this paper is to describe experimental results about the butt welding and bead on plate welding of the high power Continuous Wave (CW) Fiber laser for Ultra-low carbon Interstitial Free(IF) steel plate for gear part of car. After being welded of the gear parts by the fiber laser and electron beam Microstructures of melting zone had been mixed acicular, granular bainitic, quasi-polygonal and widmanstatten ferrite because of a radical thermal diffusion after welding, difference of critical volume and grain size. As a result of experiment, when gear parts were welded by the fiber laser and electron beam, the fiber laser welding has been stable properties without internal defects more than the electron beam welding. Therefore it has the very advantages of welding high quality and productivity more than conventional melting method. The optimal welding processing parameters for gear parts were as follows : the laser power and welding speed were 3kWatt, 30mm/sec respectively. At this time heat input was $21.2{\times}10^3J/cm^2$.

풍력터빈용 고속단 헬리컬 기어의 치형 최적화에 관한 연구 (A Study on Optimization of Tooth Micro-geometry for Wind Turbine High Speed Stage Helical Gear Pair)

  • 조성민;이도영;김래성;조상필;류성기
    • 한국기계가공학회지
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    • 제13권5호
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    • pp.15-20
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    • 2014
  • The wind industry grew in the first decade of the 21st century at rates consistently above 20% a year. For wind turbine, gearbox failure can be extremely costly in terms of repair costs, replacement parts, and in lost power production due to downtime. In this paper, gear tooth micro-modification for the high speed stage was used to compensate for the deformation of the teeth due to load and to ensure a proper meshing to achieve an optimized tooth contact pattern. The gearbox was firstly modeled in a software, and then the various combined tooth modification were presented, and the prediction of transmission under the loaded torque for the helical gear pair was investigated, the normal load distribution and root stress were also obtained and compared before and after tooth modification under one torque. The simulation results showed that the transmission error and normal load distribution under the load can be minimized by the appropriate tooth modification. It is a good approach where the simulated result is used to improve the design before the prototype is available for the test.

고속회전 아크센서를 이용한 필렛 용접선 추적에 관한 연구 (A Study on Seam Tracking for Fillet Welding using High Speed Rotating Arc Sensor)

  • 이원기;이근유;오명석;김상봉
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.917-922
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    • 2003
  • In this paper, a high speed rotating arc sensor for automatic fillet welding is introduced. In order to track the welding seam, The high speed rotating arc sensor is used. The welding tip of a high speed rotating arc sensor rotates about 3000 rpm using DC motor. The rotating torch is driven by gear between welding torch body and wire guide. The welding current is measured by using the current sensor and rot at ing position sensor. To realize the welding seam tracking algorithm with accuracy, a software filter algorithm using the moving average method is applied to the measured welding current in the microprocessor. The welding mobile robot with two wheels and two sliders is developed for fillet welding. The welding mobile robot can control its traveling direction and turn itself around the corner. The effectiveness is proven through the experimental results conducted with varied fillet tracking patterns.

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고속열차용 감속기 모니터링 시스템 개발 (Development of Condition Monitoring System for Reduction Unit of High-speed Rail)

  • 이동형;권석진;박병수;조덕영;김진우
    • 한국정밀공학회지
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    • 제30권7호
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    • pp.667-672
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    • 2013
  • This paper presents the development of a condition monitoring system that monitors the operating conditions of a reduction unit, such as the bearing temperature, gearbox vibration, and gear oil deterioration, and notifies the operator of potential problems or abnormal conditions. A series of field tests on high-speed rail and conventional lines was performed to identify the characteristics of temperature rise and vibration levels on the reduction unit during operation. The monitoring system was designed based on the proper sensor selection, measurement method, and signal analysis to optimize the interface with the operating system of high-speed trains. Application of this monitoring system to high-speed trains will play an important role in their proper maintenance and safe operation.

자기 폐회로를 갖는 축형 마그네틱 기어 (Axial magnetic gear with a closed magnetic path)

  • 정광석
    • 한국산학기술학회논문지
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    • 제18권7호
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    • pp.726-733
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    • 2017
  • 마그네틱 셔터 기어는 원주상에 마주하는 영구자석 레이어간의 자기장을 고조파 모듈레이터를 통해 동기화시켜 동력을 전달하는 장치이다. 이러한 장치는 기계식 감속기에 필적할만한 토크를 발생시키기 위해 과다한 희토류 영구자석이 이용되기 때문에 본 논문에서는 영구자석간의 자기 경로를 변화시켜 영구자석의 양을 기존 마그네틱 기어 대비 50% 수준으로 감소시킨 새로운 방식의 축형 마그네틱 기어를 제안한다. 제안한 시스템의 토크 크기는 공극 자기장의 고조파 분석과 유한 요소 해석을 통해 기존 시스템과 비교된다. 모듈레이터 두께와 개방비가 전달 토크의 크기에 영향을 미치는 주요 설계변수로 고려되어 민감도 해석이 수행되며 고속측과 저속측의 영구자석 극수에 의해 결정되는 기어비에 따른 코깅의 크기가 분석된다. 기계적인 접촉없이 커플링되어 동력을 전달하는 고속측과 저속측 사이의 동적 지배 모델이 유도된다. 2관성 공진계의 동특성을 갖는 유도된 모델을 기초로 하여 선형 제어기를 설계하여 고속측의 계단 입력 위치 제어를 수행하였다.

기어 물림 상태의 타행 주행 저항을 이용한 엔진 운전 조건의 분석 (Analysis of Engine Operation Condition by Using Coastdown Test under Gear Engaged Condition)

  • 심범주;박경석;박준수;민병두
    • 한국자동차공학회논문집
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    • 제20권6호
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    • pp.61-66
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    • 2012
  • Conventional method to transform vehicle driving condition to engine operation mode is to use vehicle road load under neutral gear and mechanical efficiency of drivetrain. But this method requires additional measurement of efficiency of drivetrain on a test rig. And this measurement is normally done at fixed speed and thus estimated accuracy of engine operation mode is not considered to be high enough. This study suggests new method to calculate engine operation mode for prescribed driving mode such as NEDC using vehicle coastdown test under gear engaged condition without measurement of mechanical efficiency of drivetrain. Coastdown test was done under neutral and gear engaged condition for comparison and also trial to extract mechanical loss of drivetrain was carried out. Calculated engine torque by conventional and newly suggested method was compared with actually measured torque of a vehicle on a chassis dynamometer during NEDC. Newly suggested method showed slightly higher accuracy of accumulated brake work during NEDC.

착륙장치 내추락 설계 및 시험평가 (Crashworthy Design and Test of Landing Gear)

  • 김태욱;이상욱;신정우;이승규;김성찬;황인희;조정준;이제동
    • 한국항공우주학회지
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    • 제40권7호
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    • pp.601-607
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    • 2012
  • 착륙장치는 완충장치를 이용하여 항공기 착륙 시의 충격을 흡수하는 역할을 한다. 군용 헬기를 비롯한 일부 항공기에서는 비상 착륙시 탑승원의 생존성과 안전성을 향상시키기 위해, 착륙장치에 내추락 요구조건을 부여하기도 한다. 이 논문에서는 관련 규정에서 요구하고 있는 내추락 요구조건을 충족하는 착륙장치 설계 개념을 제시하고, 성능해석 및 낙하시험을 통한 입증 과정을 소개한다. 추락 시 착륙장치 충격흡수 능력과 거동은 낙하시험 시 측정한 다양한 센서 데이터 및 고속 카메라로 촬영한 동영상 분석을 통해 확인할 수 있다.