• 제목/요약/키워드: High pressure pipe

검색결과 365건 처리시간 0.024초

고압산소 이송배관시 화재·폭발 사고 방지를 위한 산소 취급 설비 안정성 향상에 관한 연구 (A Study on the Stability Improvement of Oxygen Handling Equipment to Prevent Fire and Explosion Accidents in High-Pressure Oxygen Transport Piping)

  • 오상규;김상령
    • 한국가스학회지
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    • 제27권3호
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    • pp.84-90
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    • 2023
  • 연소의 3요소 중 대기 중에 상시 존재하는 산소는 고압산소 조건에서는 극미량의 가연물만으로도 화재·폭발이 발생할 수 있으며. 연소속도 역시 상당하여 순식간에 공정 설비 및 배관을 녹이는 등 직접적인 영향을 줄 수 있는 온도까지 상승할 수 있다. 따라서 고압산소 상태에서 발생한 사고는 기타 사고에 비해 큰 피해가 발생하는 경우가 많다. 최근 산소공급 배관에 설치되어 있는 밸브를 조작하던 도중 내부에서 급격한 연소와 함께 파열이 발생하여 폭발로 인한 인명피해가 발생하였는데, 오래된 탄소강 배관인 경우 운전 중 발생한 Particle이 가연물이 되어 사고가 발생할 수 있다. 특히나 산소설비는 고압가스안전관리법에 따라 허가된 시설이고, 산업안전보건법에 의한 제한규정이 없는 상태이기 때문에 이러한 기준 적립이 무엇보다 중요하다. 따라서 본 연구에서는 사고사례 및 해외기준을 바탕으로 고압 산소 취급 시 안정성 향상을 위한 방법에 대해 검토하고자 한다.

고압배관용 탄소강의 인장시 음향방출 특성 (AE Characteristic under Tensile of Carbon Steel for High-Pressure Pipe)

  • 남기우;이시윤
    • 한국가스학회지
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    • 제7권2호
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    • pp.48-53
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    • 2003
  • 에너지 관련 플랜트에 사용되는 배관은 플랜트의 성능이나 안전성유지에 있어서 중요한 설비의 일부이다. 본 연구에서는 고압탄소강 배관의 변형 및 파괴에 대한 음향방출 기초 자료를 얻기 위하여 압력용기용 배관재를 기계가공하여 인장시험편을 만든 후, 인장시험을 실시하여 항복, 소성변형 및 파괴에 이르기까지의 음향방출 신호를 분석하였다. 탄성영역, 최대인장강도 이전의 소성영역 및 최대인장강도 이후의 소성영역에서 검출된 음향방출의 시간-주파수 분석 결과는 탄성영역에서 항복영역까지는 비교적 낮은 저주파수 대역(250${\~}$350kHz)이 나타났으며, 소성영역에서는 저주파수뿐만 아니라 고주파수 대역(500kHz)도 나타났다. 인장시험 후, 이러한 각 영역의 구별이 가능하였던 원인은 항복영역에서의 전위의 이동, 집적에 따른 신호와 최대인장강도 이전의 소성영역에서의 전위들이 개재물이나 결정입계를 통과했을 때 나타나는 신호, 최대인장강도 이후에는 미소공동의 발생, 성장 및 합체에 의하여 나타나는 신호로 분류가 가능하였기 때문인 것으로 판단된다.

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장기사용된 1Cr-0.5Mo 주증기관의 수명평가 (Life Evaluation of Long-time Used 1Cr-0.5Mo Main Steam Pipe)

  • 백수곤;홍성인
    • Journal of Welding and Joining
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    • 제16권1호
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    • pp.70-76
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    • 1998
  • Most fossil power plants and many critical components will be approaching the end of their nominal design life. At the same time, utilities are finding it economically attractive to extend the use of these plants for several more years, Especially Main steam pipe that operated under high temperature and pressure, often under the more severe operating conditions associated with cycling duty, is most important pipe system and critical component in fossil power plant. To extend the viability of older pipe system and to improve the operation and maintenance reliability, some technologies of precise diagnosis and life management have evolved out of the necessity. The purpose of this study is to descrive the related technologies and show the example of one power plants. The purpose of this study is to descrive the related technologies and show the example of one power plants. The stress analysis was done using ANSYS FEM Code. The branch area from main steam to turbine was the high stressed zone. To evaluate the degradation of the pipe material, replica, visual check, magnetic test, hardness test were done at the welding spot. The degradation level of welding point was E/F, so the remaining life of the welded area was about 0-25%.

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급배수관망 누수예측을 위한 확률신경망 (Probabilistic Neural Network for Prediction of Leakage in Water Distribution Network)

  • 하성룡;류연희;박상영
    • 상하수도학회지
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    • 제20권6호
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    • pp.799-811
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    • 2006
  • As an alternative measure to replace reactive stance with proactive one, a risk based management scheme has been commonly applied to enhance public satisfaction on water service by providing a higher creditable solution to handle a rehabilitation problem of pipe having high potential risk of leaks. This study intended to examine the feasibility of a simulation model to predict a recurrence probability of pipe leaks. As a branch of the data mining technique, probabilistic neural network (PNN) algorithm was applied to infer the extent of leaking recurrence probability of water network. PNN model could classify the leaking level of each unit segment of the pipe network. Pipe material, diameter, C value, road width, pressure, installation age as input variable and 5 classes by pipe leaking probability as output variable were built in PNN model. The study results indicated that it is important to pay higher attention to the pipe segment with the leak record. By increase the hydraulic pipe pressure to meet the required water demand from each node, simulation results indicated that about 6.9% of total number of pipe would additionally be classified into higher class of recurrence risk than present as the reference year. Consequently, it was convinced that the application of PNN model incorporated with a data base management system of pipe network to manage municipal water distribution network could make a promise to enhance the management efficiency by providing the essential knowledge for decision making rehabilitation of network.

증기제트 충돌하중 평가를 위한 CFD 해석 (CFD Analysis for Steam Jet Impingement Evaluation)

  • 최청열;오세홍;최대경;김원태;장윤석;김승현
    • 한국압력기기공학회 논문집
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    • 제12권2호
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    • pp.58-65
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    • 2016
  • Since, in case of high energy piping, steam jets ejected from the rupture zone may cause damage to nearby structure, it is necessary to design it into consideration of nuclear power plant design. For the existing nuclear power plants, the ANSI / ANS 58.2 technical standard for high-energy pipe rupture was used. However, the US Nuclear Regulatory Commission (USNRC) and academia recently have pointed out the non-conservativeness of existing high energy pipe fracture evaluation methods. Therefore, it is necessary to develop a highly reliable evaluation methodology to evaluate the behavior of steam jet ejected during high energy pipe rupture and the effect of steam jet on peripheral devices and structures. In this study, we develop a method for analyzing the impact load of a jet by high energy pipe rupture, and plan to carry out an experiment to verify the evaluation methodology. In this paper, the basic data required for the design of the jet impact load experiment equipment under construction, 1) the load change according to the jet distance, 2) the load change according to the jet collision angle, 3) the load variation according to structure diameter, and 4) the load variation depending on the jet impact position, are numerically obtained using the developed steam jet analysis technique.

콘크리트의 레올로지 특성에 따른 펌핑관내 마찰저항계수의 예측에 관한 연구 (Prediction of Pumping Friction Resistance Coefficient in Pipe Influenced by Concrete Rheology Properties)

  • 김형래;조호규;김정철;이근주
    • 한국건축시공학회지
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    • 제14권2호
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    • pp.118-126
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    • 2014
  • 본 연구에서는 콘크리트를 펌프압송할 경우, 콘크리트의 배합조건에 따른 레올로지 특성의 차이와 압송속도에 의해 펌핑관내의 마찰저항력이 달라지게 되는 것에 착안하여 레올로지특성과 펌핑관내 마찰저항계수의 상관관계를 도출하고자 하였다. 이를 위해 콘크리트용 레올로지 측정장치와 관내마찰저항 평가시험장치를 이용하여 레올로지특성과 마찰저항력을 측정하기 위한 펌프압송실험을 수행하였다. 연구결과, 펌핑전후의 레올로지특성에 큰 변화가 있는 것으로 파악되었으며, 시험장치에 의해 측정된 관내마찰 저항력과 이론상의 관내 최대전단력이 거의 동일한 값을 나타냈다. 또한, 펌핑 후 콘크리트의 소성점도와 관내마찰저항계수의 상관관계가 매우 높은 것으로 나타났으며, 본 연구에서 도출된 마찰저항계수에 의한 압송압력의 예측값이 실측결과와 매우 높은 상관관계를 갖는 것으로 나타났다.

Crack Layer 이론을 이용한 배관용 고밀도 폴리에틸렌의 응력부식균열 진전 및 수명 예측 모델 (Modeling of stress corrosion crack growth and lifetime of pipe grade high density polyethylene by using crack layer theory)

  • 위정욱;최병호
    • 한국압력기기공학회 논문집
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    • 제11권2호
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    • pp.45-50
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    • 2015
  • In many cases, the field fracture mechanism of the thermoplastic pipe is considered as either brittle or environmental fractures. Thus the estimation of the lifetime by modeling slow crack growth considering such fracture mechanisms is required. In comparison of the some conventional and empirical equations to explain the slow crack growth rate such as the Paris' law, the crack layer theory can be used to simulate the crack and process zone growth behaviors precisely, so the lifetime of thermoplastic pipe can also be accurately estimated. In this study, the modified crack layer theory for the stress corrosion cracking (SCC) of high density polyethylene is introduced with detailed algorithm. The oxidation induction time of the HDPE is also considered for the reduction of specific fracture energy during exposed to chemical environments. Furthermore, the parametric study for an important SCC parameter is conducted to understand the slow crack growth behavior of SCC.

차량 연료공급용 파이프 및 시험용 지그의 진동특성 해석 (Analysis of Vibration Characteristics of Fuel Pipe and Test Jig for Vehicle)

  • 손인수;김명수
    • 한국산업융합학회 논문집
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    • 제24권3호
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    • pp.315-321
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    • 2021
  • In this study, the natural frequency analysis of the fuel pipe and vibration test jig was performed as a basic study to determine the vibration characteristics of the vehicle's fuel pipe and the stability analysis of fatigue failure of the pipe. The natural frequencies of the fuel pipe and the fuel pipe with the test jig were calculated and the results were compared. As a result of the analysis, it was found that the natural frequency of the fuel pipe and the natural frequency of the test jig differed about 7 times, so that the vibration of the test jig did not affect the vibration of the fuel pipe. In addition, as a result of the natural frequency analysis of the fuel pipe itself and the pipe with the test jig attached, the maximum error is less than about 1%. In the future, it was suggested that the analysis of the design changed fuel pipe may be performed without a test jig.

고온고압배관의 손상평가 및 실제 사례

  • 하정수
    • 열병합발전
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    • 통권27호
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    • pp.5-9
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    • 2002
  • High pressure steam pipe in power plants is subjected to service conditions under which creep processes take place limiting the component's lifetime. To ensure a safe and economic operation it is necessary to get accurate information about the lifetime situation of single components as well as of the whole system. Careful evaluation is combined with FEM analysis, NDT, microstructure evaluation. Especially, 14MoV63 steel is used as material for main steam pipe for 30 years old power plants. In service inspections have shown an increasing number of cracks and creep cavities beside stress concentration parts. A detailed analysis came to the conclusion that lifetime has been consumed to a high degree, 80%level.

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금속 링 개스킷이 삽입된 Class 900 플랜지 조인트의 거동에 관한 연구 (A Study on the Behavior of Class 900 Flange Joints with Metal Ring Gaskets)

  • 이민영;정두형;김병탁
    • 한국기계가공학회지
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    • 제17권1호
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    • pp.34-41
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    • 2018
  • A flange joint is a pipe connection used to prevent the leakage of high-pressure fluids by inserting a gasket and tightening the bolts. Among several kinds of gaskets available, metal ring type joint gaskets are most widely used in conditions that require high-temperature and high-pressure fluid flow, such as oil pipelines, gas pipes, pumps, valve joints, etc. The purpose of this study is to investigate the contact pressure and stress characteristics closely related to the sealing performance of Class 900 flange joints used in high temperature and high pressure environments. The dimensions of flange joints with five different nominal pipe sizes were determined with reference to those specified in ASME 16.5. The metal ring gaskets inserted in the joints were octagonal and oval gaskets. The bolt tensile forces calculated from the tightening torques were input as the bolt pretension loads in order to determine the contact pressure and stress levels after fastening. Loading was composed of three steps, including the fastening step, and different amounts of applied pressures were used in each analysis to investigate the effect of fluid pressure on the contact force of the joints. A general-purpose software, ANSYS 17.2, was used for the analysis.