• Title/Summary/Keyword: High pressure Air Tool

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Comparison of Overall Characteristics between an Air-Assisited Fuel Injector and a High-Pressure Swirl Injector-Part I: Flow rate and Macroscopic Spray Characteristics (공기보조 분사기와 고압 선회식 분사기의 특성 비교- Part 1:유량 및 거시적 분무특성)

  • 장창수;최상민
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.5
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    • pp.20-27
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    • 2000
  • Characteristics of two favorite injection tools for gasoline direct injection application were compared. An air-assisted fuel injector (AAFI) and a high-pressure swirl injector (HPSI) were designed and fabricated for prototype development, and the characterization strategies and processes for both injection tool have been arranged in parallel. Characterization works were carried out mainly through measurements, and in some cases, computational fluid dynamic analysis was utilized. In this paper, overall characteristics defined as flow rate, spray pattern, penetration, internal spray structure and drop size distribution, was discussed. The AAFI was found to be advantageous in flexibility of fuel flow rate, and the HPSI in stability and precision. Spray shape factor was introduced to describe the development of intermittent sprays from both injectors. Axial penetration appeared to be almost linear in the case of the AAFI while its speed continuously decreased with time in the HPSI.

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Hot Air Forming Analysis of Automotive Rear Sub Frame using Aluminum Tube (알루미늄 튜브를 이용한 자동차 리어 서브 프레임의 열간가스 성형해석)

  • Kim, H.Y.;Yoon, S.J.;Lee, K.D.;Kim, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.26-29
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    • 2008
  • Recently, the hydroforming of high strength aluminum tubes has many studies and applications in manufacturing industry, especially in automotive industry. But high strength aluminum tube has limited expansion capability at most 15% at normal temperature. New manufacturing process, called hot air forming, is introduced to apply aluminum tube to the automotive sub frame components which have complex shape and require high expansion ratio about 40%. The process is carried out at the elevated temperature above $500^{\circ}C$, so numerous material properties and process parameters related to high temperature should be investigated and determined to get a sound product. In this paper, the hot air forming process of automotive sub frame was investigated. The effect of the forming parameters such as the temperature of tool, axial feeding and gas pressure are analyzes by using explicit finite element method.

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A Study on the NC Embedding of Vision System for Tool Breakage Detection (공구파손감지용 비젼시스템의 NC실장에 관한 연구)

  • 이돈진;김선호;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.369-372
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    • 2002
  • In this research, a vision system for detecting tool breakage which is hardly detected by such indirect in-process measurement method as acoustic emission, cutting torque and motor current was developed and embedded into a PC-NC system. The vision system consists of CMOS image sensors, a slit beam laser generator and an image grabber board. Slit beam laser was emitted on the tool surface to separate the tool geometry well from the various obstacles surrounding the tool. An image of tool is captured through two steps of signal processing, that is, median filtering and thresholding and then the tool is estimated normal or broken by use of change of the centroid of the captured image. An air curtain made by the jetting high-pressure air in front of the lens was devised to prevent the vision system from being contaminated by scattered coolant, cutting chips in cutting process. To embed the vision system to a Siemens PC-NC controller 840D NC, an HMI(Human Machine Interface) program was developed under the Windows 95 operating system of MMC103. The developed HMI is placed in a sub window of the main window of 840D and this program can be activated or deactivated either by a soft key on the operating panel or M codes in the NC part program. As the tool breakage is detected, the HMI program emit a command for automatic tool change or send alarm to the NC kernel. Evaluation test in a high speed tapping center showed the developed system was successful in detection of the small-radius tool breakage.

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An Experimental Study on Slamming Phenomenon by Forced Impact (강제 입수에 의한 슬래밍 현상에 관한 실험적 연구)

  • Nahm, Jong-Ou;Kang, Hyo-Dong;Chung, Jang-Young;Kwon, Sun-Hong;Choi, Han-Suk
    • Journal of Ocean Engineering and Technology
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    • v.21 no.1 s.74
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    • pp.40-44
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    • 2007
  • This paper presents the experimental results on slamming phenomenon. The air pressure cylinder was used to ensure repeatability of the impact. The results showed that the adopted experimental technique was excellent in terms of repeatability, compared to that of the free drop tests. The pressure time histories, magnitude of peak pressure and the behavior of jetspray were obtained. The flat specimen was tested for various incident angles. To estimate the incident speed of the specimen, a high-speed camera was used. The high-speed camera was also a useful tool in understanding the behavior.

The Development of Single-Step UV-NIL Tool Using Low Vacuum Environment and Additive Air Pressure (저진공 Single-step UV 나노임프린트 장치 개발)

  • Kim K.D.;Jeong J.H.;Lee E.S.;Bo H.J.;Shin H.S.;Choi W.B.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.155-156
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    • 2006
  • UV-NIL is a promising technology for the fabrication of sub-100 nm features. Due to non-uniformity of the residual layer thickness (RLT) and a strong possibility of defects, many UV-NIL processes have been developed and some are commercially available at present, most are based on the 'step-and-repeat' nanoimprint technique, which employs a small-area stamp, much smaller than the substrate. This is mainly because, when a large-area stamp is used, it is difficult to obtain acceptable uniform residual layer thickness and/or to avoid defects such as air entrapment. As an attempt to enable UV_NIL with a large-area stamp for high throughput, we propose a new UV-NIL tool that is able to imprint 4 inch wafer in a low vacuum environment at a single step.

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An Experimental Study of Partial Admitted Flow Characteristics on a Small Axial-Type Turbine (소형축류형 터빈에서의 부분분사 유동특성에 관한 연구)

  • Cho, Chong-Hyun;Cho, Soo-Yong;Choi, Sang-Kyu
    • The KSFM Journal of Fluid Machinery
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    • v.7 no.6 s.27
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    • pp.28-37
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    • 2004
  • An experimental study is conducted to investigate flow characteristics on a small axial-type turbine which is applied as the rotating part of air tools. It operates in a partial admission due to consumption restriction of the high pressure air. In this operating condition, it is necessary to understand flow characteristics for obtaining the high specific output power. Tested turbine consists of two stages and the mean radius of flow passage is less than 10mm. A 6 bar pressure air is used to operate the turbine. The experimental results show that flow angles depend on the measuring location along the circumferential direction, but its discrepancy is alleviated along the axial direction. Absolute flow velocities show three times difference according to the measuring location at the exit of the first rotor due to the partial admission, but they show similar value at the exit of the second rotor by the velocity diffusion. From the measured flow angles and velocities, a ratio of output power obtained by the first and second rotor is estimated. It shows that the output power obtained by the second rotor is about $11\%$ to that by the first rotor at 60,000 RPM. It is effective therefore to improve the first rotor for increasing the turbine output power.

An Experimental Study on Dynamic Stiffness Measurement of Air Journal Bearing (공기 정압 저어널 베어링에서 동강성 측정에 관한 실험적 연구)

  • 이종렬;이준석;이득우;김태형;박보선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.429-434
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    • 2001
  • This paper has been presented the dynamic effect by the journal speed, eccentricity and source positions in order to overcome the defects of air bearing such as low stiffness and damping coefficient. Choosing two row sources position of air bearing is different from previous investigations in the side of pressure distribution of air film by the wedge effects. An experimental study was performed to compare theoretical analysis. The dynamic stiffness was measured in actual cutting. It helps predicting of air spindle s characteristic in machining of die more precisely. The results of investigated characteristics was applied to air spindle for high speed milling.

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A Study on Development of High Flow Solenoid Valves (대유량 솔레노이드 밸브 개발에 관한 연구)

  • Jeong, C.S.;Yang, S.Y.
    • Journal of Drive and Control
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    • v.10 no.1
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    • pp.7-13
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    • 2013
  • Port size 80mm or above large-flow type solenoid valves are extensively used in dust collector and power plants. These multi-stage solenoid valve have few problem. first, multi-solenoid valves are almost depend on imports and there are weak in the brine environment and the low energy efficiency. Because these problem, increased the necessity of research on the development of large flow and high pressure type solenoid valves. In this study, describe the design method of multi-stage solenoid test bench and confirm the influence valve performance on several parameter such as diaphragm orifice diameter. At first, each part has modeled by AMESim simulation tool and combining them. This AMESim virtual multi-stage solenoid valve found influence valve performance on the valve parameter. Finally developed the multi-stage solenoid valve and verified that performance on experimental result.

An Experimental Study on Slamming Phenomenon by Forced Impact (강제 입수에 의한 슬래밍 현상에 관한 실험적 연구)

  • Nahm, J.O.;Kang, H.D.;Chung, J.Y.;Kwon, S.H.;Choi, H.S.
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.392-395
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    • 2006
  • This paper presents the experimental results at slamming phenomenon. The air pressure cylinder was used to ensure repeatability of the impact. The results showed that the adopted experimental technique was very excellent in terms of repeatability when is compared to that of the free drop tests. The pressure time histories, magnitude of peak pressure and the behavior of jet spray were obtained. The flat specimen was tested for various incident angles. To estimate the incident speed of the specimen high speed camera was used. The high speed camera was also useful tool in understanding the behavior.

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Modeling and Analysis of the Air Supply System for Vehicular PEM Fuel Cell (PEM 연료전지 자동차의 급기 시스템의 모델링 및 분석)

  • Jang, Hyuntak;Kang, Esak
    • Transactions of the Korean hydrogen and new energy society
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    • v.14 no.3
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    • pp.236-246
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    • 2003
  • This paper focuses on developing a model of a PEM fuel cell stack and to integrate it with realistic model of the air supply system for fuel cell vehicle application. The fuel cell system model is realistically and accurately simulated air supply operation and its effect on the system power and efficiency using simulation tool Matlab/Simulink. The Peak performance found at a pressure ratio of 3, and it give a 15mV increase per cell. The limit imposed is a minimum SR(Stoichiometric Ratio) of 2 at low fuel cell load and 2.5 at high fuel cell load.