• 제목/요약/키워드: High precision reduction

검색결과 288건 처리시간 0.025초

협피치 BGA Test Socket용 고정밀 금형기술 개발(2) - 성형해석 및 통계적 기법을 활용한 변형저감 기술 (Development of High Precision Mold for Narrow Pitch BGA Test Socket -Reduction Technology of Warpage using CAE and Statistical Techniques)

  • 정우철;허영무;신광호;장성호;정태성
    • 한국금형공학회:학술대회논문집
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    • 한국금형공학회 2008년도 하계 학술대회
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    • pp.175-181
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    • 2008
  • The technologies of mold design, manufacturing, injection molding process and computer aided engineering(CAE) are developed rapidly with the growth of plastic product market. Injection molding process optimum design can not be easily determined. This study was determined factors and levels which carried out to analyze an influence of narrow pitch BGA socket warpage and performed investigating the main effect and interaction effect between factors using design of experiment. The result of this paper is injection time and packing pressure are affect on narrow pitch BGA socket warpage at injection molding.

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엔드밀의 마멸 측정을 위한 기상계측 시스템 개발 (System development for the wear measurement offend mill on the machine)

  • 김전하;문덕규;강명창;김정석;김기태
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.59-64
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    • 2002
  • Recently the applications of high speed machining are increasing due to the need for high performance and high accuracy machining and machining for difficult-to-cut material. However, the high speed machining also accompanies some problems: the product quality can be degraded due to the tool wear and the product cast can go up due to frequent tool replacements. Therefore, it is necessary to develop a technique of quantitative tool wear measurement to determine the precise timing for tool replacement. In this respect, this study suggests a reliable technique far the reduction of error components by developing a system using a CCD camera and an exclusive jig to be able to precisely measure the size of tool wear in flat end mill for high speed machining.

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비틀림진동 및 행진동을 받는 기어시스템의 안정화에 관한 연구 (A Study on the Stability of Geared Systems Subjected to Torsional and Lateral Instability)

  • Ro, S.H.
    • 한국정밀공학회지
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    • 제7권3호
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    • pp.103-114
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    • 1990
  • Many high speed mechanical systems incorporate gearing for speed reduction. This study investigates the stability of mulit-rotor geared systems supported on oil film bearings taking into consideration the coupling between torsional and lateral dynamics. The emphasis of the study is on the analysis of the interaction between the combined torsional and whirl insta- bilities. The feasility of inducing a lateral and the torsional instability to neutralize an anticipated unstable condition is investigated. The possibility of suppressing the instabilities by controlling the parameters of the oil film bearings is also considered.

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80000 RPM용 고속회전축계의 최적설계에 관한 연구

  • 김종립;윤기찬;하재용;박종권
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.312-317
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    • 1997
  • This paper present an optimum design for the rotor-bearing system of a high-speed (80000RPM) ultra-centrifuge supported by ball bearings with nonlinear stiffness characteristics. To obtain the nonlinear bearing stiffnesses, a ball bearing is modelled in five degrees of freedom and is analyzed quasi-statically. The dynamic behaviors of the nonlinear rotor-bearing system are analyed by using a transfer-matrix method iteratively. For optimum design, minimizing the weight of a rotor is used as a cost function and the Augmented Lagrange Multiplier (ALM) method is employed. The result shows that the rotor-bearing system is optimized to obtain 8% weight reduction.

희토류 영구자석 서보모터의 코깅토오크 저감방법 및 시제품에의 적용 (Reduction of cogging torque of Servo motor with Rare earth Permanent Magnets & Its application)

  • 한문규
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1998년도 하계학술대회 논문집 A
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    • pp.128-130
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    • 1998
  • In a recent as the compact and the precision motor is needed, the use of rare earth permanent magnet with high energy product is frequent. Accordingly it is important to reduce the cogging torque for improving the control precision of motor. In order to develop the motor with low cogging torque which is contented with the requirement of customer, the prototype is designed and complete based on analysis method to reduce the cogging torque. The experimental results verify the validity.

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디젤엔진의 질소산화물 저감을 위한 Urea SCR 시스템 특성 분석 (II) (Characterization of SCR System for NOx Reduction of Diesel Engine (II))

  • 이준성;김남용
    • 한국정밀공학회지
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    • 제25권11호
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    • pp.83-89
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    • 2008
  • The Effect of Space Velocity(SV) on NOx conversion rate was performed to develop NOx reduction after-treatment system. SV is calculated from engine exhaust gas volume and SCR catalyst volume. Found the Urea injection duty of maximum efficiency for NOx conversion if increase SV, NOx Conversion rate is down. Especially, when SV is more than $110,000h^{-1}$, NOx conversion rate decrease suddenly. Same case, if SV is lower than $40,000h^{-1}$, NOx conversion rate is down. Also, the characterization of Urea-SCR system was performed. Three candidate injectors for injecting Urea were tested in terms of 속 injection rate and NOx reduction rate. The performances of SCR catalytic converter on temperature were investigated. The performance of Urea-SCR system was estimated in the NEDC test cycle with and without EGR. It was found that nozzle type injector had high NOx conversion rate. SCR catalytic converter had the highest efficiency at the temperature of $350^{\circ}C$. EGR+Urea-SCR system achieved NOx reduction efficiency of 73% through the NEDC test cycle.

High Response and Precision Control of Electronic Throttle Controller Module without Hall Position Sensor for Detecting Rotor Position of BLDCM

  • Lee, Sang-Hun;Ahn, Jin-Woo
    • Journal of international Conference on Electrical Machines and Systems
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    • 제2권1호
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    • pp.97-103
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    • 2013
  • This paper describes the characteristics of Electronic Throttle Controller (ETC) module in BLDC motor without the hall sensor for detecting a rotor position. The proposed ETC control system, which is mainly consisted of a BLDC motor, a throttle plate, a return spring and reduction gear, has a position sensor with an analogue voltage output on the throttle valve instead of BLDC motor for detecting the rotor position. So the additional commutation information is necessarily needed to control the ETC module. For this, the estimation method is applied. In order to improve and obtain the high resolution for the position control, it is generally needed to change the gear ratio of the module or the electrical switching method etc. In this paper, the 3-phase switching between successive commutations is adapted instead of the 2-phase switching that is conventionally used. In addition, the position control with a variable PI gain is applied to improve a dynamic response during a transient period and reduce vibration at a stop in case of matching position reference. The mentioned method can be used to estimate the commutation state and operate the high-precision position control for the ETC module and the high response characteristics. The validity of the proposed method is examined through the experimental results.

공작기계용 고속 볼베어링의 최적 끼워맞춤에 관한 연구 (A Study on the Optimum Shrink-fit for High Speed Ball Bearing of Machine Tool)

  • 김웅;이춘만;황영국
    • 한국정밀공학회지
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    • 제27권9호
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    • pp.94-102
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    • 2010
  • The spindle is the main component in machine tools. To develop high speed machine tools, a lot of studies have been carried out for high speed spindle. Bearing is very important part in spindle. The bearing clearance is influenced by shrink fit and thermal expansion during operation. The designer must take into account the reduction of shrink fits. The aims of this study are to grasp the shrink fits and behavior of a bearing which is a deeply connected with fatigue life of bearing and performance of spindle through FEM(Finite Element Method). This paper proposed optimum value of shrink fit considering deformation of spindle and stress of fitting area using design of experiments. Thus, the proposed formula can be used to obtain bearing internal clearance.

신선가공시 고탄소강 선재 층상구조의 정렬 예측 (Orientation Prediction of Lamella Structure of High Carbon steel in Wire Drawing)

  • 김현수;배철민;이충열;김병민
    • 한국정밀공학회지
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    • 제22권10호
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    • pp.49-55
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    • 2005
  • The objective of this study was presented with a prediction on the alignment of cementite in pearlite lamella structure of high carbon steel by means of finite-element method(FEM) simulation. Pearlite strcuture was characterized by its nano-sized microstructure feature of alternation ferrite and cementite. FEM simulations were performed based on a suitable FE model describing the boundary conditions and the material behavior. With the alignment of lamella structure in high carbon pearlite steel wire, material plastic behavior was taken into account on plastic deformation and alignment of cementite. The effects of many important parameters(reduction in area, semi-die angle, initial angle of cementite ) on wire drawing process were predicted by DEFORM-2D. As the results, the possibility of wire fracture could be considerably reduced and the productivity of final product could be more increased than before.