• Title/Summary/Keyword: High power testing

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A Study on High Speed Laser Welding by using Scanner and Industrial Robot (스캐너와 산업용 로봇을 이용한 고속 레이저 용접에 관한 연구)

  • Kang, Hee-Shin;Suh, Jeong;Kim, Jong-Su;Kim, Jeng-O;Cho, Taik-Dong
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.29-29
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    • 2009
  • On this research, laser welding technology for manufacturing automobile body is studied. Laser welding technology is one of the important technologies used in the manufacturing of lighter, safer automotive bodies at a high level of productivity; the leading automotive manufacturers have replaced spot welding with laser welding in the process of car body assembly. Korean auto manufacturers are developing and applying the laser welding technology using a high output power Nd:YAG laser and a 6-axes industrial robot. On the other hand, the robot-based remote laser welding system was equipped with a long focal laser scanner system in robotic end effect. Laser system, robot system, and scanner system are used for realizing the high speed laser welding system. The remote laser welding system and industrial robotic system are used to consist of robot-based remote laser welding system. The robot-based remote laser welding system is flexible and able to improve laser welding speed compared with traditional welding as spot welding and laser welding. The robot-based remote laser systems used in this study were Trumpf's 4kW Nd:YAG laser (HL4006D) and IPG's 1.6kW Fiber laser (YLR-1600), while the robot systems were of ABB's IRB6400R (payload:120kg) and Hyundai Heavy Industry's HX130-02 (payload:130kg). In addition, a study of quality evaluation and monitoring technology for the remote laser welding was conducted. The welding joints of steel plate and steel plate coated with zinc were butt and lapped joints. The quality testing of the laser welding was conducted by observing the shape of the beads on the plate and the cross-section of the welded parts, analyzing the results of mechanical tension test, and monitoring the plasma intensity and temperature by using UV and IR detectors. Over the past years, Trumf's 4kW Nd:YAG laser and ABB's IRB6400R robot system was used. Nowadays, the new laser source, robot and laser scanner system are used to increase the processing speed and to improve the efficiency of processes. This paper proposes the robot-based remote laser welding system as a means of resolving the limited welding speed and accuracy of conventional laser welding systems.

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Synthesizing and Assessing Fire-Resistant Geopolymer from Rejected Fly Ash

  • An, Eung-Mo;Cho, Young-Hoon;Chon, Chul-Min;Lee, Dong-Gyu;Lee, Sujeong
    • Journal of the Korean Ceramic Society
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    • v.52 no.4
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    • pp.253-263
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    • 2015
  • Ordinary Portland cement is a widely favored construction material because of its good strength and durability and its reasonable price; however, spalling behaviour during fire exposure can be a serious risk that can lead to strength degradation or collapse of a building. Geopolymers, which can be synthesized by mixing aluminosilicate source materials such as metakaolin and fly ash, and alkali activators, are resistant to fire. Because the chemical composition of geopolymers controls the properties of the geopolyers, geopolymers with various Si:Al ratios were synthesized and evaluated as fire resistant construction materials. Rejected fly ash generated from a power plant was quantitatively analyzed and mixed with alkali activators to produce geopolymers having Si:Al ratios of 1.5, 2.0, and 3.5. Compressive strength of the geopolymers was measured at 28 days before and after heating at $900^{\circ}C$. Geopolymers having an Si:Al ratio of 1.5 presented the best fire resistance, with a 44% increase of strength from 29 MPa to 41 MPa after heating. This material also showed the least expansion-shrinkage characteristics. Geopolymer mortar developed no spalling and presented more than a 2 h fire resistance rating at $1,050^{\circ}C$ during the fire testing, with a cold side temperature of $74^{\circ}C$. Geopolymers have high potential as a fire resistant construction material in terms of their increased strength after exposure to fire.

Neural Network Model for Partial Discharge Pattern Analysis of XLPE/EPR Interface (XLPE/EPR 계면의 부분방전 패턴 분석을 위한 신경망 모형)

  • Cho Kyung-Soon
    • Journal of the Korea Computer Industry Society
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    • v.6 no.2
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    • pp.279-286
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    • 2005
  • The prefabricated type used generally in Korea to join cable runs on new installations or to repair broken Cable runs on existing installations, because installation is very simple and save time. This type is a permanent, shielded and submersible cable joint for direct burial or vault application. It confirms to the requirements of IEEE std. 404-1993 by factory testing, but many problems of insulated cable systems are caused by internal defects of the joint part which have to be mounted ensile. Faults arise from impurities or voids. A suitable solution for a monitoring of cable joints during the after-laying test and service is partial discharge detection. <중략> $\Phi-q-n$ properties were measured using detection impedance, high pass filter and computerized data acquisition system. Statistic Value like maximum charge, repetition rate, average charge, etc. are calculated. It is possible to quantitative analysis of $\Phi-q-n$ properties from this statistic value and pattern analysis.

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Characteristics of Heart Rate Variability Among Adults with Metabolic Syndrome (대사증후군 집단의 심박동수 변이의 특징)

  • Yeo, Do Hwan;Kim, Jeong Il;Kang, Dong Mug;Kim, Jeong Yeon;Cho, Jung Hin;Kim, Won;Lim, Seong Kyeon;Woo, Jong-Min
    • Korean Journal of Biological Psychiatry
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    • v.15 no.3
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    • pp.186-193
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    • 2008
  • Objectives : The authors tried to investigate the characteristics of Heart Rate Variability(HRV) among the subjects with metabolic syndrome for testing the possibility of clinical application of HRV in evaluating metabolic syndrome. Methods : We examined the difference of the means of HRV between 122 subjects of metabolic syndrome and 1057 healthy controls using T-test, and the change of means in HRV according to increasing risk factors of metabolic syndrome. Using multiple regression analysis, we examined the association of HRV with the risk factors of metabolic syndrome. Results : The HRV indices including SDNN(Standard Deviation of all normal NN intervals), RMSSD(the square Root of the Mean Squared Differences of successive all normal NN interval), TP(Total Power), LF(Low Freuency), and HF(High Frequency) were significantly lower in the metabolic syndrome group than in the normal control group, and the means of all HRV indices except LF/HF were decreased consistently according to increasing risk factors of metabolic syndrome. The fasting glucose, triglyceride, and waist circumference were dependent factors that contributed significantly to the change of HRV. Conclusion : These findings suggest metabolic syndrome adversely affects cardiac autonomic system and HRV could be a useful method for evaluating metabolic syndrome.

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An Study on Improvement of Vehicle Recall Systems (자동차 리콜제도 개선방안에 관한 연구)

  • Sung, Nak-Moon;Oh, Jae-Hak;Kim, Si-Gon
    • Journal of Korean Society of Transportation
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    • v.22 no.4 s.75
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    • pp.57-68
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    • 2004
  • It is very important to construct advanced recall systems in aspects of developing auto industry through strengthening international competitive power, as well as protecting the lives from traffic crashes by vehicle defects. Under the self-certification system, there may be high probability to be defected vehicles because vehicles are sold without testing and approval of governmental sides, even though the system was introduced to give an autonomy to manufactures. Accordingly, it is not optional, but essential concerns to build advanced recall system. As a result of analysis, manufacturers and consumers ask for improvements of domestic recall systems. In this study, policy guidelines were provided on the basis of analyses on several regulations and questionnaires of consumers and manufacturers. The policy guidelines are clearness of recall subjects, prompt collection of vehicle defect information, objective determination of vehicle defects, continuous monitoring of vehicle recalls, etc.

A CONSTRUCTION OF THE REAL TIME MONITORING SYSTEM OF THE SOLAR RADIO DISTURBANCE: II. 2.8GHz RADIO RECEIVER AND RADIO ENVIRONMENT (태양전파교란 실시간 모니터링 시스템구축: II. 2.8GHz 수신기 제작 및 전파환경측정)

  • Kim, Yong-Gi;Park, Sa-Ra;Lee, Dae-Young;Yoon, Joh-Na
    • Journal of Astronomy and Space Sciences
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    • v.25 no.1
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    • pp.61-70
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    • 2008
  • As the second step of the real time monitoring system of the solar radio disturbance, we constructed a 2.8 GHz radio receiver with 500 MHz bandwith. Using the control and observing system (Yoon et al. 2004), we observed the Sun, and found some frequencies, which disturb the Solar radio flux to be observed. DMB and aiport control frequencies are identified as responsible for this disturbance. As well as the testing the receiver, the measurment of the radio environment at 2.8 GHz with 500 MHz bandwith are carried out around Chungbuk National University. In fact, the radio power of the two frequencies, 2.649 GHz and 2.874 GHz is so high that we can not observe the Solar radio signal at 2.8 GHz. We report some results of this measurment and suggest the method to overcome this problem. We conclude also that the frequecies, which are important for the astronomy, should be protected in the future.

A Study on the Effect of GND Condition on CISPR25 Radiation Emission Test (GND조건이 CISPR25 복사방출 시험에 미치는 영향에 관한 연구)

  • Yoon, Jin-sang;Hong, ik-pyo
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2018.05a
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    • pp.404-407
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    • 2018
  • - A car is a means of transporting passengers or cargo on the ground by transmitting power from the engine to the wheels. In the past, automobiles started from internal combustion engines have recently been introduced with hybrid electric vehicles and pure electric vehicles. As a result, the deployment of high-tech electrical and electronic products is inevitably increased due to the development of technology and stability of various parts, resulting in a more complicated and diversified electromagnetic environment. CISPR 25 is conducting research on the test method for electromagnetic noise. In order to analyze the noise pattern according to the GND condition required in the radiation emission test, various conditions are applied for comparison. 2 Page - General characteristics of EMI chambers, techniques for testing and measuring equipmen 3 Page - RE test : Analysis of Noise due to Ground Strap Change when Sample is in Center, Analysis of Noise due to Ground Strap Changes when the Sample is not in the Center.

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Implementation of a Coded Aperture Imaging System for Gamma Measurement and Experimental Feasibility Tests

  • Kim, Kwangdon;Lee, Hakjae;Jang, Jinwook;Chung, Yonghyun;Lee, Donghoon;Park, Chanwoo;Joung, Jinhun;Kim, Yongkwon;Lee, Kisung
    • IEIE Transactions on Smart Processing and Computing
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    • v.6 no.1
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    • pp.66-70
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    • 2017
  • Radioactive materials are used in medicine, non-destructive testing, and nuclear plants. Source localization is especially important during nuclear decommissioning and decontamination because the actual location of the radioactive source within nuclear waste is often unknown. The coded-aperture imaging technique started with space exploration and moved into X-ray and gamma ray imaging, which have imaging process characteristics similar to each other. In this study, we simulated $21{\times}21$ and $37{\times}37$ coded aperture collimators based on a modified uniformly redundant array (MURA) pattern to make a gamma imaging system that can localize a gamma-ray source. We designed a $21{\times}21$ coded aperture collimator that matches our gamma imaging detector and did feasibility experiments with the coded aperture imaging system. We evaluated the performance of each collimator, from 2 mm to 10 mm thicknesses (at 2 mm intervals) using root mean square error (RMSE) and sensitivity in a simulation. In experimental results, the full width half maximum (FWHM) of the point source was $5.09^{\circ}$ at the center and $4.82^{\circ}$ at the location of the source was $9^{\circ}$. We will continue to improve the decoding algorithm and optimize the collimator for high-energy gamma rays emitted from a nuclear power plant.

Characteristic evaluations and production of triode magnetron sputtering system (Triode magnetron sputtering system의 제작 및 특성평가)

  • Kim, H.H.;Lee, M.Y.;Kim, K.T.;Yoon, S.H.;Yoo, H.K.;Kim, J.M.;Park, C.H.;Lim, K.J.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.07b
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    • pp.787-790
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    • 2003
  • A rf triode magnetron sputtering system is designed and installed its construction in vacuum chamber. In order to calibrate the rf triode magnetron sputtering for thin films deposition processes, the effects of different glow discharge conditions were investigated in terms of the deposition rate measurements. The basic parameters for calibrating experiment in this sputtering system are rf power input, gas pressure, plasma current, and target-to-substrate distance. Because a knowledge of the deposition rate is necessary to control film thickness and to evaluate optimal conditions which are an important consideration in preparing better thin films, the deposition rates of copper as a testing material under the various sputtering conditions are investigated. Furthermore, a triode sputtering system designed in our team is simulated by the SIMION program. As a result, it is sure that the simulation of electron trajectories in the sputtering system is confined directly above the target surface by the force of $E{\times}B$ field. Finally, some teats with the above 4 different sputtering conditions demonstrate that the deposition rate of rf triode magnetron sputtering is relatively higher than that of the conventional sputtering system. This means that the higher deposition rate is probably caused by a high ion density in the triode and magnetron system. The erosion area of target surface bombarded by Ar ion is sputtered widely on the whole target except on both magnet sides. Therefore, the designed rf triode magnetron sputtering is a powerful deposition system.

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A Study on the Infrared Emission Properties and Freeze-thaw Resistance for Calcined Clay by Carburization Treatment (소성 점토의 침탄에 따른 동결융해 저항성 및 적외선 방사특성 연구)

  • Kim, Ki-Ho;Kim, Sang-Myoung;Kang, Byung-Chul
    • Journal of the Korean Ceramic Society
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    • v.45 no.7
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    • pp.387-394
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    • 2008
  • The Physical property changes of calcined clay by carburization were investigated studied. The carburization mechanism is the penetration of carbon which occurred during incomplete fuel combustion into crevice of clay structure. The experiments for elasticity and freeze-thaw resistance were conducted, and the results can be summarized as follows: Dynamic modulus of elasticity and also freeze-thaw resistance of calcined clay by carburization treatment increased more than 92% after testing 300 cycle, which was more improved than 88% of calcined clay. Therefore, it can decrease the possibility of winter-sowing, which is one the weakness of calcined clay. It is on the basis of the fact that the porosity of calcined clay by carburization treatment is about 12%, which indicates smaller pore spaces comparing with the 14% of porosity of calcined clay and those values were calculated by apparent porosity show and also supported by SEM images. Infrared emissivity of calcined clay by carburization treatment and calcined clay were respectively 0.92 and 0.9l at $80^{\circ}C$. However, those values were 0.91 and 0.88 at $200^{\circ}C$, which means infrared emissivity of calcined clay by carburization treatment shows 3.6% higher than the calcined clay. Moreover, within the wavelength range from 3 to $7\;{\mu}m$, while the calcined clay had low infrared emissivity, the calcined clay by carburization treatment had increased infrared emissivity. It is inferred that it was affected by carbon element that has high infrared absorptivity within this wavelength range.