• Title/Summary/Keyword: High power module

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A Study on the Output Characteristics According to the Cell Electrode Pattern for a Large-area Double-sided Shingled Module (대면적 양면형 슁글드 모듈을 위한 셀 전극 패턴에 따른 출력 특성에 관한 연구)

  • Seungah, Ur;Juhwi, Kim;Jaehyeong, Lee
    • New & Renewable Energy
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    • v.18 no.4
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    • pp.64-69
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    • 2022
  • Double-sided photovoltaic (PV) modules have received significant attention in recent years as a technology that can achieve higher annual energy production rates than single-sided modules. The shingled technology is a promising method for manufacturing high-density and high-power modules. These modules are divided by laser and joined with electrically conductive adhesives. The output efficiency of the divided cells depends on the division pattern and the electrode pattern, making it important to understand the output characteristics. In this study, the output characteristics of large-area double-sided light-receiving shingled cells with different split patterns and electrode patterns were investigated. The M6 size, with 6 divisions in the electrode pattern, had the highest efficiency when using 142 front fingers and 146 rear fingers. The M10 size, with 7 divisions, had the highest output when using 150 fingers equally in the front and rear. The M12 size, also with 7 divisions, showed the highest output characteristics when using 192 front fingers and 208 rear fingers.

Developing Planetary Gear Reduction Design Software for the Planetary Gear Design and Durability Strength Analysis of Armored Vehicle's Transmission (장갑차용 트랜스미션의 유성기어 설계 및 내구 강도 분석을 위한 유성기어 감속기 설계 소프트웨어의 개발)

  • SinHyun Kang;SungHo Park;YonSang Cho
    • Tribology and Lubricants
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    • v.39 no.5
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    • pp.173-182
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    • 2023
  • The composite planetary gear reducer, a power transmission component of armored vehicles, operates at a high torque and is used in severe environments such as mountain, gravel or unpaved roads. Therefore, they must be designed and manufactured to have high durability. To design such a planetary gear reducer, there are numerous specifications to validate, such as selecting the module and the number of teeth of each gear satisfied the requirements, and calculating gear specifications and durability strength. Because planetary gears constitute a combination of several gears, there are many restrictions and interferences in selecting the number of teeth and addendum modification coefficients, and designing the tooth shape. Developing an auto design program is necessary to design various planetary gears more conveniently and quickly. In this study, a planetary gear reducer design software, widely used in various machines and armored vehicles, was developed. This design software can automatically select the number of teeth and modules of the gears, calculate specifications and quickly evaluate its fatigue durability strength and scoring failure according to the planetary gear reducer design theory.

Development on New Laser Tabbing Process for Modulation of Thin Solar Cell (박형 태양 전지 모듈화를 위한 레이져 태빙 자동화 공정(장비) 개발)

  • No, Donghun;Choi, Chul-June;Cho, Hyun Young;Yu, Jae Min;Kim, JungKeun
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.58.1-58.1
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    • 2010
  • In solar cell module manufacturing, single solar cells has to be joined electrically to strings. Copper stripes coated with tin-silver-copper alloy are joined on screen printed silver of solar cells which is called busbar. The bus bar collects the electrons generated in solar cell and it is connected to the next cell in the conventional module manufacturing by a metal stringer using conventional hot air or infrared lamp soldering systems. For thin solar cells, both soldering methods have disadvantages, which heats up the whole cell to high temperatures. Because of the different thermal expansion coefficient, mechanical stresses are induced in the solar cell. Recently, the trend of solar cell is toward thinner thickness below 180um and thus the risk of breakage of solar cells is increasing. This has led to the demand for new joining processes with high productivity and reduced error rates. In our project, we have developed a new method to solder solar cells with a laser heating source. The soldering process using diode laser with wavelength of 980nm was examined. The diode laser used has a maximum power of 60W and a scanner system is used to solder dimension of 6" solar cell and the beam travel speed is optimized. For clamping copper stripe to solar cell, zirconia(ZrO)coated iron pin-spring system is used to clamp both joining parts during a scanner system is traveled. The hot plate temperature that solar cell is positioned during lasersoldering process is optimized. Also, conventional solder joints after $180^{\circ}C$ peel tests are compared to the laser soldering methods. Microstructures in welded zone shows that the diffusion zone between solar cell and metal stripes is better formed than inIR soldering method. It is analyzed that the laser solder joints show no damages to the silicon wafer and no cracks beneath the contact. Peel strength between 4N and 5N are measured, with much shorter joining time than IR solder joints and it is shown that the use of laser soldering reduced the degree of bending of solar cell much less than IR soldering.

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Development a Two Step Heater Using Induction Heating Based on o High Frequency Resonant Inverter (고주파 공진형 인버터를 이용한 유도가열형 2단 히터)

  • Shin, Dae-Cheul;Kwon, Hyuk-Min
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.19 no.7
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    • pp.81-86
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    • 2005
  • Proposed induction-heated system is innovative system which applied special high-frequency power circuit technique for thermal converse technique and IH(Induction-Heating) magnetic induction heating generated from induction-heated metallic package that is for distillation unit. In this occurs not burning, so that the working environment can be improved. This electromagnetic induction heating technique is used high frequency inverter. By using high frequency inverter high frequency alternative current (HFAC) in the range of [kHz] can be made with conventional alternative current In this contribution IGBT module is used for high frequency inverter. In this paper are discussed action analysis and characteristics analysis of 1.5[kW]-Class half-bridge resonant inverter system and resonant metallic packaged. In addition, by using this system,t how two step heating superheated steam generator is developed and application of system are also discussed.

The bidirectional DC module type PCS design for the System Inter Connection PV-ESS of Secure to Expandability (계통 연계 PV-ESS 확장성 확보를 위한 병렬 DC-모듈형 PCS 설계)

  • Hwang, Lark-Hoon;Na, Seung-Kwon;Choi, Byung-Sang
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.14 no.1
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    • pp.56-69
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    • 2021
  • In this paper, the PV system with a link to the commercial system needs some advantages like small capacity, high power factor, high reliability, low harmonic output, maximum power operation of solar cell, and low cost, etc. as well as the properties of inverter. To transfer the PV energy of photovoltaic power generation system to the system and load, it requires PCS in both directions. The purpose of this paper is to confirm the stable power supply through the load leveling by presenting the PCS considering ESS of photovoltaic power generation. In order to achieve these purpose, 5 step process of operation mode algorithm were used according to the solar insolation amount and load capacity and the controller for charging/ discharging control was designed. For bidirectional and effective energy transfer, the bidirectional converter and battery at DC-link stage were connected and the DC-link voltage and inverter output voltage through the interactive inverter were controlled. In order to prove the validity of the suggested system, the simulation using PSIM was performed and were reviewed for its validity and stability. The 3[kW] PCS was manufactured and its test was conducted in order to check this situation. In addition, the system characteristics suggested through the test results was verified and the PCS system presented in this study was excellent and stronger than that of before system.

Evaluation of Power Generation Performance for Bifacial Si Photovoltaic Modules installed on Different Artificial Grass Floors (인조잔디 바닥종류에 따른 양면수광형 실리콘 태양광 모듈의 발전성능 평가)

  • Yoo, Younggyun;Seo, Yeongju;Park, Dohyun;Kim, Minsu;Jang, Hojun;Kwon, Young Hoon;Hwangbo, Chul;Kim, Woo Kyoung;Chang, Sungho
    • Journal of Energy Engineering
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    • v.27 no.3
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    • pp.1-9
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    • 2018
  • In this study, the outdoor evaluation test was performed to characterize the highly-reflective artificial grass to be used for bifacial photovoltaic (PV) power generation system. The 60-cell n-type Si monofacial and bifacial PV modules were employed, where two types of bifacial modules were equipped with split-type and box-type junction boxes, respectively. The results showed that the split-type junction box improved the rear-side power production and thus energy yield of bifacial module compared to the box-type junction box causing the shadow effect. Highly-reflective artificial grass achieved relatively high albedo of 0.18, and excellent bifacial gain of 33%, compared to conventional artificial grass with an albedo of 0.14-0.15, and bifacial gain of 29-30%.

A Development of the High-Performance Signal Processor for the Compact Millimeter Wave Radar (소형 밀리미터파 레이더를 위한 고성능 신호처리기 개발)

  • Choi, Jin-Kyu;Ryu, Han-Chun;Park, Seung-Wook;Kim, Ji-Hyun;Kwon, Jun-Beom
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.17 no.6
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    • pp.161-167
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    • 2017
  • Recently, small radar has been reduced in size and power consumption to cope with various operating environments. It also requires the development of a small millimeter wave radar with high range resolution to disable the system of target with a single strike. In this paper, we design and implement a signal processor that can be used in small millimeter wave radar. The signal processor for the small millmeter wave radar is designed with a digital IF(Intermediate Frequency) receiver and DFT(Discrete Fourier Transform) module capable of real time FFT operation for miniaturization and low power consumption. Also it was to leverage the FPGA(Field Programmable Gate Array) and DAC(Digital Analog Converter) as a means for correcting the distortion of signals that can occur in the receive path of the small millimeter wave radar to create a RF signal that is used by the system. Finally, we verified the signal processor presented through performance test

LFM Radar Implemented in SDR Architecture (SDR 기반의 LFM 레이다 설계 및 구현)

  • Yoon, Jae-Hyuk;Yoo, Seung-Oh;Lee, Dong-Ju;Ye, Sung-Hyuck
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.29 no.4
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    • pp.308-315
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    • 2018
  • In this paper, we present the basic design results for high-resolution radar development at S-band frequency that can precisely measure the miss distance between two targets. The basic system requirement is proposed for the design of a 3.5 GHz linear frequency-modulated (LFM) radar with maximum detection distance and distance resolution of 2 km and 1 m, respectively, and the specifications of each module are determined using the radar equation. Our calculations revealed a signal-to-noise ratio ${\geq}30dB$ with a bandwidth of 150 MHz, transmission power of 43 dBm for the power amplifier, gain of 26 dBi for the antenna, noise figure of 8 dB, and radar cross-section of $1m^2$ at a target distance of 2 km from the radar. Based on the calculation results and the theory and method of LFM radar design, the hardware was designed using software defined radar technology. The results of the subsequent field test are presented that prove that the designed radar system satisfies the requirements.

A Study on Vibration Detection Method of Disc by Differential Amplifying Optical Power in Optical Disc Media (광 디스크 장치에서 광량 차동증폭에 의한 디스크 진동 검출 방안에 관한 연구)

  • 김진선;곽경섭
    • Journal of Korea Multimedia Society
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    • v.5 no.2
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    • pp.215-221
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    • 2002
  • In high speed optical disc devices, the vibration caused by unbalanced displacement leads the focus and tracking servo systems to be unstable, and increases the data search time. In this paper, we propose a new scheme to solve the unbalanced displacement problem. The proposed method detects the unbalanced rate by differential amplifying optical power received at photo diode and converts it into an electrical signal. controlling the speed of spindle motor, according to the detected unbalanced rate, makes it possible to improve the performance of tracking and data searching tasks. Also, we analyze the dynamic characteristics of focus and tracking servo systems in high speed mode and provide the firmware and hardware architecture that the proposed method can be installed as an add-on- module in the existing system.

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Design and Implementation of Enhanced Resonant Converter for EV Fast Charger

  • Ahn, Suk-Ho;Gong, Ji-Woong;Jang, Sung-Roc;Ryoo, Hong-Je;Kim, Duk-Heon
    • Journal of Electrical Engineering and Technology
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    • v.9 no.1
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    • pp.143-153
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    • 2014
  • This paper presents a novel application of LCC resonant converter for 60kW EV fast charger and describes development of the high efficiency 60kW EV fast charger. The proposed converter has the advantage of improving the system efficiency especially at the rated load condition because it can reduce the conduction loss by improving the resonance current shape as well as the switching loss by increasing lossless snubber capacitance. Additionally, the simple gate driver circuit suitable for proposed topology is designed. Distinctive features of the proposed converter were analyzed depending on the operation modes and detail design procedure of the 10kW EV fast charger converter module using proposed converter topology were described. The proposed converter and the gate driver were identified through PSpice simulation. The 60kW EV fast charger which generates output voltage ranges from 50V to 500V and maximum 150A of output currents using six parallel operated 10kW converter modules were designed and implemented. Using 60kW fast charger, the charging experiments for three types of high-capacity batteries were performed which have a different charging voltage and current. From the simulation and experimental results, it is verified that the proposed converter topology can be effectively used as main converter topology for EV fast charger.