• Title/Summary/Keyword: High power density converter

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Modeling and Feedback Control of LLC Resonant Converters at High Switching Frequency

  • Park, Hwa-Pyeong;Jung, Jee-Hoon
    • Journal of Power Electronics
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    • v.16 no.3
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    • pp.849-860
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    • 2016
  • The high-switching-frequency operation of power converters can achieve high power density through size reduction of passive components, such as capacitors, inductors, and transformers. However, a small-output capacitor that has small capacitance and low effective series resistance changes the small-signal model of the converter power stage. Such a capacitor can make the converter unstable by increasing the crossover frequency in the transfer function of the small-signal model. In this paper, the design and implementation of a high-frequency LLC resonant converter are presented to verify the power density enhancement achieved by decreasing the size of passive components. The effect of small output capacitance is analyzed for stability by using a proper small-signal model of the LLC resonant converter. Finally, proper design methods of a feedback compensator are proposed to obtain a sufficient phase margin in the Bode plot of the loop gain of the converter for stable operation at 500 kHz switching frequency. A theoretical approach using MATLAB, a simulation approach using PSIM, and experimental results are presented to show the validity of the proposed analysis and design methods with 100 and 500 kHz prototype converters.

Design and Implementation of 500 kHz High Frequency LLC Resonant Converter for High Power Density (높은 전력밀도를 갖는 500 kHz 고주파 LLC 컨버터의 설계와 구현)

  • Park, Hwa-Pyeong;Jung, Jee-Hoon
    • The Transactions of the Korean Institute of Power Electronics
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    • v.20 no.1
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    • pp.51-58
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    • 2015
  • In order to decrease the size of a switch mode power supply, high switching frequency can be an efficient way to reduce the size of passive components in the converter. In this paper, a 500-kHz high-frequency LLC resonant converter is proposed with an accurate design method of magnetizing inductance, as well as the relationship between the switching frequency and the size of the passive components. Simulation and experimental results are presented to verify the proposed methods and equations, including the temperature data of each passive and active device of the converter. Using those results, dominant power losses in the prototype converter under 500-kHz high-frequency operation are investigated, compared with the results from a 100-kHz converter. In addition, operating waveforms and power conversion efficiency will be shown to obtain design considerations for the high switching frequency LLC resonant converter.

Operational Mode Analysis of the AT Flyback Multi-Resonant Converter (AT 플라이백 다중공진형 컨버터 동작모드 해석)

  • Park, Gwi-Cheol;Kim, Chang-Sun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.7
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    • pp.1250-1254
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    • 2007
  • The multi-resonant(MR) converter has a characteristics that the parasitic components existing in the converter are absorbed into the resonant circuits. The designed MR converter could be got a high efficiency and a high power density because the switching power losses are reduced effectively due to resonant switching circuit. However, the high resonant voltage stress of switching power devices leads to the conduction loss. In this paper, it is proposed the novel alternated(AT) flyback multi-resonant converter to overcome such a drawback. The suggested converter dc input is divided by two series input filter capacitors. The resonant stress voltage is reduced to 2-3 times the input voltage without any complexity and it provides the various circuit schemes in lots of applications. The proposed flyback MR converter is verified through simulation and experiment.

Two Phase Interleaved LLC Resonant Converter (Two Phase Interleaved LLC 공진 컨버터)

  • Kim, Joo-Hoon;Lee, Kwang-Ho;Kim, Eun-Soo;Lee, Jae-Sam;Lee, Hyun-Kwan;Jung, Yong-Chae
    • The Transactions of the Korean Institute of Power Electronics
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    • v.14 no.5
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    • pp.397-405
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    • 2009
  • Nowadays, power supplies for LCD TV of larger and slimmer screen size are required to have high power density and high efficient characteristics. In order to meet these requirements, Multi-phase interleaved LLC resonant converter is applied for increasing power density and reducing the current rating in the used devices. In this paper, gain characteristics and the experimental results of the proposed two-phase LLC resonant converter which implemented by the simple control circuit are verified based on the theoretical analysis and the 300W experimental prototype.

Design Considerations of Resonant Network and Transformer Magnetics for High Frequency LLC Resonant Converter

  • Park, Hwa-Pyeong;Ryu, Younggon;Han, Ki Jin;Jung, Jee-Hoon
    • Journal of Electrical Engineering and Technology
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    • v.11 no.2
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    • pp.383-392
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    • 2016
  • This paper proposes the design considerations of resonant network and transformer magnetics for 500 kHz high switching frequency LLC resonant converter. The high power density can be effectively achieved by adopting high switching frequency which allows small size passive components in the converter. The design methodology of magnetizing inductance is derived for zero voltage switching (ZVS) condition, and the design methodology of the transformer and output capacitance is derived to achieve high power density at high operating frequency. Moreover, the structure of transformer is analyzed to obtain the proper inductance value for high switching operation. To verify the proposed design methodology, simulation and experimental results will be presented including temperature of passive and active components, and power conversion efficiency to evaluate dominant power loss. In addition, the validity of magnetics design will be evaluated with operating waveforms of the prototype converter.

Analysis of the Gain Characteristic in LLCC Resonant Converter for Plasma Power Supply (플라즈마 전원장치용 LLCC 공진컨버터의 이득 특성 분석)

  • Kwon, Min-Jun;Kim, Tae-Hun;Lee, Woo-Cheol
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.12
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    • pp.1992-1999
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    • 2016
  • The plasma process is applied to various industrial fields such as high-tech IT industry, textiles and medical. Therefore, there is increasing interest in the plasma power supply, and demand for power devices of high efficiency and high power density is increased. Plasma power supply for process must solve the arc problem, when the plasma is unstable. The output capacitor is closely related to the arc problem. If the output capacitor is smaller, the damage from the arc problem is reduced. However, the small value of the output capacitor affects the operating characteristics of the power supply. In this paper, a LLC resonant converter is adopted, because it can achieve high efficiency and power density in the plasma DC power supply. However, due to the small value of the output capacitor, the converter is operated as a LLCC resonant converter. Therefore, a gain characteristic of LLCC resonant converter is analyzed by using the FHA (First Harmonic Approximation) in plasma power supply. Simulation and experimental results are presented to verify the characteristic analysis of LLCC Resonant Converter.

High-Efficiency and High-Power-Density 3-Level LLC Resonant Converter (고효율 및 고전력밀도 3-레벨 LLC 공진형 컨버터)

  • Gu, Hyun-Su;Kim, Hyo-Hoon;Han, Sang-Kyoo
    • The Transactions of the Korean Institute of Power Electronics
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    • v.23 no.3
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    • pp.153-160
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    • 2018
  • Recent trends in high-power-density applications have highlighted the importance of designing power converters with high-frequency operation. However, conventional LLC resonant converters present limitations in terms of high-frequency driving due to switching losses during the turn-off period. Switching losses are caused by the overlap of the voltage and current during this period, and can be decreased by reducing the switch voltage. In turn, the switch voltage can be reduced through a series connection of four switches, and additional circuitry is essential for balancing the voltage of each switch. In this work, a three-level LLC resonant converter that can operate at high frequency is proposed by reducing switch losses and balancing the voltages of all switches with only one capacitor. The voltage-balancing principle of the proposed circuit can be extended to n-level converters, which further reduces the switch voltage stress. As a result, the proposed circuit is applicable to high-input applications. To confirm the validity of the proposed circuit, theoretical analysis and experimental verification results from a 350 W-rated prototype are presented.

High Density On-Board DC/DC Converter Using Multi-Layer PCB (다층 PCB를 이용한 고밀도 On-Board DC/DC Converter)

  • Kim Y.P.;Kim T.S.;Lim B.S.;Kim H.J.
    • Proceedings of the KIPE Conference
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    • 2003.07b
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    • pp.781-784
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    • 2003
  • In this paper, high density on-board dc/dc converter using multi-layer PCB is proposed. Recently, the communication system wants power supply of open-frame, high density and low profile. So experimental converter was consisted of 3.3V/30A Quarter Brick size DC/DC Converter. To power height limit, coil of transformer, choke and circuits were consisted of multi layer PCB. Besides to improve of efficiency, made secondary synchronous rectifier Mosfet driving circuit. So total efficiency could be improved.

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Half-Bridge Series Resonant Converter Using A LLCT for High Density Switching Power Supply (LLCT적용 고집적 스위칭 전원을 위한 Half-Bridge 직렬 공진컨버터)

  • Park, J.Y.;Kong, Y.S.;Hwang, I.G.;Kim, E.S.
    • The Transactions of the Korean Institute of Power Electronics
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    • v.11 no.1
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    • pp.56-64
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    • 2006
  • Recently, high density power supply has been researched over the last few years. To achieve high density power supply, the series resonant converter has been steadily used. In this paper, the half-bridge series resonant converter using the integrated Inductor-Inductor-Capacitor-Transformer(LLCT) is described. The structure of LLCT is analysed by the use of Finite Element Method Magnetics(FEMM) Software. Also the experimental results are verified by the simulation based on the theoretical analysis and the 300W experimental prototype.

Pulse-Grouping Control Method for High power Density DC/DC Converters

  • Kang, Shin-Ho;Jang, Jun-Ho;Lee, Jun-Young
    • Journal of the Semiconductor & Display Technology
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    • v.6 no.2 s.19
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    • pp.45-48
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    • 2007
  • The proposed method offers an improved DC/DC converter scheme to increase power density. It is based on half-bridge topology with newly introduced pulse-grouping control method, which helps to reduce the transformer size and the volume of semiconductor devices maintaining high efficiency. Test results with 85W(18.5V/4.6A) design shows that the measured efficiency is 93.5% with power density of $36W/in^3$.

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