• Title/Summary/Keyword: High impact strength

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Effect of Molybdenum Addition and Specimen Orientation on Microstructure and Mechanical Properties of API X70 Linepipe Steels (Mo 첨가 및 시편 방향에 따른 API X70 라인파이프강의 미세조직과 기계적 특성)

  • Dong-Kyu Oh;Seung-Hyeok Shin;Byoungchul Hwang
    • Korean Journal of Materials Research
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    • v.33 no.6
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    • pp.251-256
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    • 2023
  • This study aims to examine the correlation between microstructures and the mechanical properties of two high-strength API X70 linepipe steels with different specimen directions and Moaddition. The microstructure of the Mo-added steel has an irregularly shaped AF, GB matrix with pearlite because of the relatively large deformation in the non-recrystallization temperature region, while that of the Mo-free steel shows a PF matrix with bainitic microstructure. In the Mo-added steel, the M/A (martensite-austenite) in granular bainite (GB) and pearlite act as crack initiation sites with decreased upper shelf energy and an increased ductile to brittle transition temperature (DBTT). Regardless of Mo addition, all of the steels demonstrate higher strength and lower elongation in the T direction than in the L direction because of the short dislocation glide path and ease of pile-up at grain boundaries. In addition, the impact test specimens with T-L direction had a lower impact absorbed energy and higher DBTT than those with the L-T direction because the former exhibit shorter unit crack path compared to the latter.

High Strength SA508 Gr.4N Ni-Cr-Mo Low Alloy Steels for Larger Pressure Vessels of the Advanced Nuclear Power Plant (차세대 원전 대형 압력용기용 고강도 SA508 Gr.4N Ni-Cr-Mo계 저합금강 개발)

  • Kim, Min-Chul;Park, Sang-Gyu;Lee, Ki-Hyoung;Lee, Bong-Sang
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.10 no.1
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    • pp.100-106
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    • 2014
  • There is a growing need to introduce advanced pressure vessel steels with higher strength and toughness for the optimizatiooCn of the design and construction of longer life and larger capacity nuclear power plants. SA508 Gr.4N Ni-Cr-Mo low alloy steels have superior strength and fracture toughness, compared to SA508 Gr.3 Mn-Mo-Ni low alloy steel. Therefore, the application of SA508 Gr.4N low alloy steel could be considered to satisfy the strength and toughness required in advanced nuclear power plants. The purpose of this study is to characterize the microstructure and mechanical properties of SA508 Gr.4N low alloy steels. 1 ton ingot of SA508 Gr.4N model alloy was fabricated by vacuum induction melting followed by forging, quenching, and tempering. The predominant microstructure of the SA508 Gr.4N model alloy is tempered martensite having small packet and fine Cr-rich carbides. The yield strength at room temperature was 540MPa, and it was decreased with an increase of test temperature while DSA phenomenon occurred at around $288^{\circ}C$. Overall transition property of SA508 Gr.4N model alloy was much better than SA508 Gr.3 low alloy steel. The index temperature, $T_{41J}$, of SA508 Gr.4N model alloy was $-132^{\circ}C$ in Charpy impact tests, and reference nil-ductility transition temperature, $RT_{NDT}$ of $-105^{\circ}C$ was obtained from drop weight tests. From the fracture toughness tests performed in accordance with the ASTM standard E1921 Master curve method, the reference temperature, $T_0$ was $-147^{\circ}C$, which was improved more than $60^{\circ}C$ compared to SA508 Gr.3 low alloy steels.

Interpretation of Morphology and Rubber-Phase Particle Size Distribution of High Impact Polystyrene (내충격성 폴리스티렌의 형태구조 및 고무상 입도분포 해석)

  • 정한균;정대원;안경현;이승종;이성재
    • Polymer(Korea)
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    • v.25 no.5
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    • pp.744-753
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    • 2001
  • One of the most important factors which affect the impact strength of high impact polystyrene (HIPS) is the rubber-phase particle size and size distribution. In this study, HIPS was prepared from a batch reactor to observe the influence of reaction conditions such as rubber content, agitation speed and prepolymerization time on the particle size and size distribution. Measurements concerning the particle size distribution were conducted using a particle size analyzer. Due to swelling, the particle suspended in toluene increases in size with lower heat-treatment temperature and shorter heat-treatment time, while the particle in methyl ethyl ketone shows quite reasonable size without any effort of heat-treatment. As rubber content increases, the average particle size increases substantially, but the increase in agitation speed at lower rubber contents does not have much influence on the size. However, the polystyrene-phase particles occluded in rubber-phase become more uniform as agitation speed increases. Longer prepolymerization time produces rubber-phase particles with narrower particle size distribution.

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Evaluation of Temper Embrittlement Effect and Segregation Behaviors on Ni-Mo-Cr High Strength Low Alloy RPV Steels with Changing P and Mn Contents (압력용기용 Ni-Mo-Cr계 고강도 저합금강의 P, Mn 함량에 따른 템퍼 취화거동 및 입계편석거동 평가)

  • Park, Sang Gyu;Kim, Min-Chul;Lee, Bong-Sang;Wee, Dang-Moon
    • Korean Journal of Metals and Materials
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    • v.48 no.2
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    • pp.122-132
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    • 2010
  • Higher strength and fracture toughness of reactor pressure vessel steels can be obtained by changing the material specification from that of Mn-Mo-Ni low alloy steel (SA508 Gr.3) to Ni-Mo-Cr low alloy steel (SA508 Gr.4N). However, the operation temperature of the reactor pressure vessel is more than $300^{\circ}C$ and the reactor operates for over 40 years. Therefore, we need to have phase stability in the high temperature range in order to apply the SA508 Gr.4N low alloy steel for a reactor pressure vessel. It is very important to evaluate the temper embrittlement phenomena of SA508 Gr.4N for an RPV application. In this study, we have performed a Charpy impact test and tensile test of SA508 Gr.4N low alloy steel with changing impurity element contents such as Mn and P. And also, the mechanical properties of these low alloy steels after longterm heat treatment ($450^{\circ}C$, 2000hr) are evaluated. Further, evaluation of the temper embrittlement by fracture analysis was carried out. Temper embrittlement occurs in KL4-Ref and KL4-P, which show a decrease of the elongation and a shifting of the transition curve toward high temperature. The reason for the temper embrittlement is the grain boundary segregation of the impurity element P and the alloying element Ni. However, KL4-Ref shows temper embrittlement phenomena despite the same contents of P and Ni compared with SC-KL4. This result may be caused by the Mn contents. In addition, the behavior of embrittlement is not largely affected by the formation of $M_3P$ phosphide or the coarsening of Cr carbides.

Flexural Performance Characteristics of High Performance Slurry Infiltrated Fiber Reinforced Cementitious Composite according to Fiber Volume Fraction (섬유혼입률에 따른 고성능 슬러리 충전 강섬유보강 시멘트 복합체의 휨성능 특성)

  • Kim, Seung-Won;Cho, Hyun-Myung;Lee, Hak-Yong;Park, Cheol-Woo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.19 no.4
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    • pp.109-115
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    • 2015
  • High performance fiber reinforced cementitious composite (HPFRCC) can provide high fracture energy absorption as well as high strength with high fiber volume fraction. The increased fracture energy helps resisting high frequency loadings, such as earthquake, impact or blast. This study investigates the flexural performance of slurry infiltrated fiber concrete (SIFCON), one of the important HPFRCC, with respect to varying fiber volume fraction. The maximum fiber volume fraction was 8.0 % and reduced to 6.0% by 0.5% and the maximum volume fraction is obtained by packing fibers with simple tapping by hands. The used fiber was a steel fiber with the length 30 mm and the diameter of 0.5 mm. The flexural strengths were 48.7 MPa at 8.0 % and 22.8 MPa at 6.0 %. The measured flexural strength is much higher compared to other cememtitious composite materials but decreased proportional to the fractions. This result implies that for SIFCON considered herein the reduced amount of steel fibers may affect its flexural performance in a negatively way. The flexural toughness, an index to represent the fracture energy absorption, also decreased with the reduced fiber amount.

Relationships between Morphologies and Properties of PA 6,6/EPM/EPM-g-MA Blends (PA 6,6/EPM/EPM-g-MA 블렌드물의 특성과 Morphology 관계)

  • Lee, Yoong;Lee, Chang-Woo;Chang, Yoon-Ho;Hahm, Yeong-Min
    • Applied Chemistry for Engineering
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    • v.10 no.5
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    • pp.682-689
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    • 1999
  • In this study, binary PA 6,6/EPM(or EPM-g-MA) blends and ternary PA 6,6/EPM/EPM-g-MA blends were fabricated according to the variation in elastomer content and composition ratio of blend, and mixing temperature and rate so as to investigate the degree of influence of elastomer content and average particle size, morphology, and distribution of dispersed elastomer on properties of blends. As results, under the constant mixing rate(250 rpm) and different five section temperature profiles(270-265-265-255-$255^{\circ}C$) in extruder, high notched Izod impact strength was the property of PA 6,6/EPM-g-MA(70/30) blend among binary blends. Notched Izod impact strength of this blend was 25 times improvement compared with that of polyamide 6,6. In addition, elastomer average particle size of ternary PA 6,6/EPM/EPM-g-MA(70/15/15) blend was $0.56{\mu}m$, which was fine distribution, and notched Izod impact strength of that blend was the highest of all blends prepared with the variation in elastomer content. But the properties of this ternary blend were decreased remarkably at the diverse mixing temperatures and mixing rates.

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Ballistic impact response of Kevlar Composites with filled epoxy matrix

  • Pekbey, Yeliz;Aslantas, Kubilay;Yumak, Nihal
    • Steel and Composite Structures
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    • v.24 no.2
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    • pp.191-200
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    • 2017
  • Impact resistance and weight are important features for ballistic materials. Kevlar fibres are the most widely reinforcement for military and civil systems due to its excellent impact resistance and high strength-to-weight ratio. Kevlar fibres or spectra fiber composites are used for designing personal body armour to avoid perforation. In this study, the ballistic impact behaviour of Kevlar/filled epoxy matrix is investigated. Three different fillers, nanoclay, nanocalcite and nanocarbon, were used in order to increase the ballistic impact performance of Kevlar-epoxy composite at lower weight. The filler, nanoclay and nanocalcite, content employed was 1 wt.% and 2 of the epoxy resin-hardener mixture while the nanocarbon were dispersed into the epoxy system in a 0.5%, 1% and 2% ratio in weight relating to the epoxy matrix. Specimens were produced by a hand lay-up process. The results obtained from ballistic impact experiments were discussed in terms of damage and perforation. The experimental tests revealed a number of damage mechanisms for composite laminated plates. In the ballistic impact test, it was observed whether the target was perforated completely penetrated at the back or not. The presence of small amounts of nanoclay and nanocalcite dispersed into the epoxy system improved the impact properties of the Kevlar/epoxy composites. The laminates manufactured with epoxy resin filled by 1 wt.% of nanoclay and 2 wt% nanocalcite showed the best performance in terms of ballistic performance. The addition of nanocarbon reduced ballistic performance of Kevlar-epoxy composites when compared the results obtained for laminates with 0% nanoparticles concentration.

The Strength Analysis of Passenger Car Seat Frame (승용차 시트프레임의 강도해석)

  • 임종명;장인식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.6
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    • pp.205-212
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    • 2003
  • This paper may provide a basic design data for the safer car seat mechanism and the quality of the material used by finding out the passenger's dynamic behavior when protected by seat belt during collision. A computer simulation with finite element method is used to accomplish this objective. At first, a detailed geometric model of the seat is constructed using CAD program. The formation of a finite element from a geometric data of the seat is carried out using Hyper-Mesh that is the commercial software for mesh generation and post processing. In addition to seat modeling, the finite element model of seat belt and dummy is formed using the same software. Rear impact analysis is accomplished using Pam-Crash with crash pulse. The part of the recliner and right frame is under big stress in rear crash analysis because the acceleration force is exerted on the back of the seat by dummy. The stress condition of the part of the bracket is checked as well because it is considered as an important variable on the seat design. Front impact model which including dummy and seal belt is analyzed. A Part of anchor buckle of seat frame has high stress distribution because of retraction force due to forward motion of dummy at the moment of collision. On the basis of the analysis result, remodeling and reanalysis works had been repeatedly done until a satisfactory result is obtained.

Investigation of Domestic Application for Soil Impact Hammer(SIH) (동적 지반물성측정장치(SIH, Soil Impact Hammer)의 국내 적용성 평가)

  • 박재영;석정우;황대진;양구승
    • Proceedings of the Korean Geotechical Society Conference
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    • 2002.10a
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    • pp.411-418
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    • 2002
  • In domestic road construction sites, the compaction control based on strength are widely performed through the direct method with high accuracy, such as Plate Loading Test or Field CBR test. It is impossible to manage all construction sites using the direct method because the direct method requires heavy reaction loads and long measurement time. Therefore, it is necessary to apply the indirect method that could control the relative density of construction sites on the whole. Indirect methods, such as Cone Penetration Test and Fall Cone Test, require extra time for data analyzing and fixed area for test device. In this paper, the field applicability of Soil Impact Hammer (SIH) was investigated comparing with the results of field measurement tests and laboratory compaction tests. SIH developed by Japan Construction Administration and Asanuma Ltd., is a kind of indirect methods for compaction checking. According to the results of SIH performed in domestic road construction site, the subgrade reaction modulus obtained from SIH are similar to that from Plate loading tests in the range of 10 to 40. In comparison with laboratory compaction test, similar compaction line are shown in the dry side of optimum moisture contents.

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A Study on the Impact Damage and Residual Strength of CFRP Composite Laminates under Low Temperature (저온하에서 CFRP 적층재의 충격 손상과 잔류 강도 -저/고온하에서 CFRP 적층재의 충격 손상을 중심으로 -)

  • Yang, I.Y.;Jung, J.A.;Cha, C.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.1
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    • pp.1-10
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    • 1997
  • In this paper, the effects of temperature change (low and high temperature) on the impact damages of CFRP laminates was experimentally studied. Composite laminates used for this experiment are CF/epoxy orthotropic laminated plates, which have two-interfaces $[0^{\circ}\;_6/90^{\circ}\;_6]s$ and $[0^{\circ}\;_4/90^{\circ}\;_4]s$. And CF/PEEK orthotropic laminated plates, which have two-interfaces $[0^{\circ}\;_4/90^{\circ}\;_4]s$. And, this study aims experimentally to present the interrelations between the impact energy vs. impact damages (i.e. delamination area and matrix crack) of CFRP laminates (CF/epoxy, CF/PEEK) subjected to FOD(foreign object damage) under low and high temperatures. A steel ball launched by the air gun collides against CFRP laminates to generate impact damages.

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