• Title/Summary/Keyword: High heat-load

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Load capacity simulation of an agricultural gear reducer by surface heat treatment

  • Lee, Pa-Ul;Chung, Sun-Ok;Choi, Chang-Hyun;Joo, Jai-Hwang;Rhee, Joong-Yong;Choi, Young-Soo;Ha, Jong-Woo;Park, Young-Jun;Hong, Sun-Jung;Kim, Yong-Joo
    • Korean Journal of Agricultural Science
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    • v.43 no.4
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    • pp.656-664
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    • 2016
  • Gear reducers are widely used for various agricultural machinery applications such as greenhouses, tractors, and agricultural vehicles. However, thermal deformation and surface pitting at gear tooth flank frequently occur in gear reducers due to high torque. Thus, surface heat treatment of gears is required to improve wear and fatigue resistance. The objective of this study was to simulate the load capacity of the agricultural gear reducer. The simulation was performed for the following three surface heat treatment methods: untreated gears, nitriding heat treatment, and induction hardening method, those mostly used for agricultural gear reducers. The load capacity of the gear reducer was simulated using the safety factor, limit bending stress, and limit contact stress of the gear. The simulation of the load capacity was conducted using KISSsoft commercial software for gear analysis. The main results of simulation test were as follows: first, the nitriding heat treatment resulted in the highest safety factor for bending stress, which was increased about 77% from those of the untreated gears. Second, the induction hardening was the highest safety factor for contact stress, which was increased about 150% from those of the untreated gears. The safety factor for contact stress of the induction hardening was increased about 64% from those of the nitriding heat treatment. The study result suggested that the surface heat treatments could enhance load capacity and that the method of surface heat treatment should be determined based on simulation results for appropriate use scenarios.

Effect of Tip Clearance Height on Heat Transfer Characteristics on the Plane Tip Surface of a High-Turning Turbine Rotor Blade (팁간극이 고선회각 터빈 동익 평면팁 표면에서의 열전달에 미치는 영향)

  • Moon, Hyun-Suk;Lee, Sang-Woo
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.173-177
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    • 2005
  • The heat/mass transfer characteristics on the plane tip surface of a high-turning first-stage turbine rotor blade has been investigated by employing the naphthalene sublimation technique. The heat/mass transfer coefficient is measured for four tip clearance height-to-chord ratios of h/c = 1.0%, 2.0%, 3.0%, and 4% at the Reynolds number of $2.09{\times}105$. The result shows that at lower h/c, there exists a strong flow separation/re-attachment process, which results in severe thermal load along the pressure-side comer. As h/c increases, the re-attachment is occurred further downstream of the pressure-side comer with lower thermal load. At higher h/c, a pair of vortices on the tip surface near the leading edge are found along the pressure-side and suction-side comers, and the pressure-side tip vortex have significant influence even on the mid-chord local heat transfer.

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High Fidelity Calculation of Thermal Load in a Satellite Orbit (고정확도의 인공위성 궤도 열하중 계산 기법)

  • Kim, Min-Ki
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.10
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    • pp.898-906
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    • 2017
  • This paper discusses the efficient high fidelity calculation of external thermal loads of a spacecraft on its orbit. Thermal loads to a spacecraft consist of three major components, direct solar radiation, earth reflection of solar rays, and earth irradiation. With the assumption that both earth reflection and earth emission are diffuse, thermal loads from earth surface divided into pieces of segments to satellite surfaces are individually calculated and summed over. By using analytical integration of both reflected and emitted heat load by earth, high rate of numerical convergence is achieved and the results are even exactly calculated in special cases. Moreover, KD tree ray tracing is employed in the calculation of thermal load to determine whether the radiated ray is obstructed or not by satellite structure.

Heating and Cooling Load of Building according to Atrium Layout

  • Jeong, Nam-Young;Lee, Ji-Young;Chae, Young Tae
    • KIEAE Journal
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    • v.16 no.1
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    • pp.29-36
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    • 2016
  • Purpose: The purpose of this study is to present basic data which would be applied on the early stage of the architectural design. And that determines the introduction of the atrium by comparing and analysing the environmental performance of atrium building. Method: The building forms are classified into low storied building, middle storied building and high storied building. This study compares and analyses energy performance of the standard building without atrium and the atrium building which has one-side, two-side, three-side, four-side, and linear atrium by measuring of annual heating and cooling load with EnergyPlus. Result: As a result of the analysis of the relative annual heating and cooling load by building type, it is shown that the fluctuation of cooling load in low storied building is large because heat storage in atrium affects building, and the fluctuation of heating load in high storied building is large owing to the effect of external wall area of atrium which makes heat loss. Especially, it indicated the largest annual heating and cooling load in four-side atrium of low storied building, and in one-side atrium of high storied building.

Heat Transfer Analysis above L$N_2$ Surface in HTS Transformer (HTS변압기에서 액체질소 표면 상부의 열전달 해석)

  • ;;Steven W. Van Sciver
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2003.02a
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    • pp.174-177
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    • 2003
  • Cooling load from the top plate to L$N_2$ surface, including wall conduction, gas conduction, radiation, and current leads, is investigated in a closed cooling system for HTS transformer. In general methods of load calculation, individual load is estimated separately, but they are actually coupled each other because of natural convection of nitrogen vapor. Using heat transfer analysis, we calculate cooling load with taking into account the effect of natural convection. Cooling load is under- estimated approximately 2 % when the natural convection is ignored. If the operating current is high, there will be a wide difference between actual cooling load and cooling load by individual calculation. Cooling load decreases with increasing number of radiation shield. With production, construction, and cooling load, three radiation shields are proper to 1 MVA HTS transformer.

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Analysis of performance and combustion characteristics of D.O./butanol blended fuels in a diesel engine (디젤기관에서 경유/부탄올 혼합연료의 기관성능 및 연소특성 해석)

  • KIM, Sang-Am;WANG, Woo-Gyeong
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.55 no.4
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    • pp.411-418
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    • 2019
  • In this study, to investigate the effect of physical and chemical properties of butanol on the engine performance and combustion characteristics, the coefficient of variations of IMEP (indicated mean effective pressure) and fuel conversion efficiency were obtained by measuring the combustion pressure and the fuel consumption quantity according to the engine load and the mixing ratio of diesel oil and butanol. In addition, the combustion pressure was analyzed to obtain the pressure increasing rate and heat release rate, and then the combustion temperature was calculated using a single zone combustion model. The experimental and analysis results of butanol blending oil were compared with the those of diesel oil under the similar operation conditions to determine the performance of the engine and combustion characteristics. As a result, the combustion stabilities of D.O. and butanol blending oil were good in this experimental range, and the indicated fuel conversion efficiency of butanol blending oil was slightly higher at low load but that of D.O. was higher above medium load. The premixed combustion period of D.O. was almost constant regardless of the load. As the load was lower and the butanol blending ratio was higher, the premixed combustion period of butanol blending oil was longer and the premixed combustion period was almost constant at high load regardless of butanol blending ratio. The average heat release rate was higher with increasing loads; especially as butanol blending ratio was increased at high load, the average heat release rate of butanol blending oil was higher than that of D.O. In addition, the calculated maximum. combustion temperature of butanol blending oil was higher than that of D.O. at all loads.

Heat Transfer Characteristics on the Tip Surface of a High-Turning Turbine Rotor Blade (고선회 터빈 동익 팁 표면에서의 열전달 특성)

  • Lee, Sang-Woo;Moon, Hyun-Suk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.3
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    • pp.207-215
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    • 2008
  • The heat/mass transfer characteristics on the plane tip surface of a high-turning first-stage turbine rotor blade has been investigated by employing the naphthalene sublimation technique. At the Reynolds number of $2.09{\times}10^5$, heat/mass transfer coefficients are measured for the tip gap height-to-chord ratio, h/c, of 2.0% at turbulence levels of Tu = 0.3 and 14.7%. A tip-surface flow visualization is also performed for h/c = 2.0% at Tu = 0.3%. The results show that there exists a strong flow separation/re-attachment process, which results in severe local thermal load along the pressure-side corner, and a pair of vortices named "tip gap vortices" in this study is identified along the pressure and suction-side tip corners near the leading edge. The loci and subsequent development of the pressure- and suction-side tip gap vortices are discussed in detail. The combustor-level high inlet turbulence, which increases the tip-surface heat/mass transfer, provides more uniform thermal-load distribution.

An Experimental Study on the Performance of a Sea Water Heat Source Cascade Heat Pump (해수열원 캐스케이드 열펌프시스템의 운전 특성에 관한 실험적 연구)

  • Kim, Ji-Young;Baik, Young-Jin;Chang, Ki-Chang;Park, Seong-Ryong;Ra, Ho-Sang;Lee, Jea-Hun
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.1969-1973
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    • 2007
  • The purpose of this study is to investigate the performance of a sea water heat source cascade heat pump system. R717(Ammonia) is used for a low-stage working fluid while R134a is for a high-stage. In order to gain a high temperature supply water in winter season, the system is designed to perform a cascade cycle. In this study, two experiments were carried out. One is a system starting test from the low load temperature of $10^{\circ}C$. The other is a system performance investigation over the R717 compressor capacity changes. Experimental results show that when it starts from the low load temperature, the suction temperature of the low-stage compressor is higher than that of a high-stage. The system performance increases when a water source temperature or a low-stage compressor rotational frequency goes higher.

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An Efficient Fluid-Thermal Integrated Analysis for Air-Intake Structure Design of a High Speed Air Vehicle (고속 비행체 공기흡입관 구조설계를 위한 효율적 유체-열 통합해석 연구)

  • Chun, Hyung-Geun;Ryu, Dong-Guk;Lee, Jae-Woo;Kim, Sang-Ho
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.23 no.3
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    • pp.8-17
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    • 2015
  • In this research, low fidelity air/heat load analysis was conducted for the intake of high speed vehicle. For air/heat load calculations, aerodynamic properties at the surface and the boundary layer edge were estimated using Taylor-Maccoll equation for conical flow, shockwave relation and Prandtl-Meyer expansion equation for internal and external flow. Couette flow assumption and Reynolds analogy were used in order to calculate convective heat transfer coefficient. In order to calculate skin friction coefficient for heat transfer coefficient analysis, Van Driest method II and Reference Enthalpy method were considered. An axis symmetric SCRAMJET model was selected as a reference configuration for verifying the proper implementation of the present method. Comparison of the results using the present method and Computational Fluid Dynamic analysis showed that the present method is valuable for efficiently providing pressure and heat loads for air-intake structure design of the high speed air vehicle.

ADPI Characteristics of Line Diffuser in a Room with Perimetric Heating Load (측벽 부하가 존재하는 공간에 설치된 라인 디퓨져의 ADPI 특성에 관한 연구)

  • Cho Young-Jin;Kang Seok-Youn;Moon Jong -Sun;Lee Jae-Heon
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.12
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    • pp.1204-1211
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    • 2004
  • It is difficult to apply a conventional selection guide for diffusers when the diffuser is installed in a perimeter zone, because the air diffusion performance index (ADPI) vs. throw/length (T/L) ratio curve listed in conventional guide does not consider the perimetric heating load through the walls. The objective of this study is to evaluate the effect of the perimetric heating load on the ADPI and propose a selection guide for a proper line diffuser when perimetric heating load exists. The velocity and temperature distributions and the ADPI values are obtained numerically with various heat load ratios and air flow rates. The velocity and temperature distributions and the ADPI values are analyzed by CFD in case of various heat load ratios and air flow rates. Also, ADPI was calculated by those results. The ADPI values by numerical results are compared with an existing experimental data to verify the method for the evaluation of ADPI proposed in a present study. In case of a line diffuser installed at the high side wall, the ADPI decreases according to the increases of the flow rate on every heat load ratio of the present study except 0.75. The ADPI vs. T/L ratio curves have been proposed for the heat load ratios of 0.25, 0.5, 0.75 to guarantee the comport thermal environment when diffusers are installed in perimeter zone.