• Title/Summary/Keyword: High frequency Induction Welding

Search Result 34, Processing Time 0.027 seconds

A Study on Characteristic of High Frequency Induction Heating for Local Heating (국부가열용 고주파 유도가열 특성에 관한 연구)

  • Jin, Hyung-Kook;Lee, Dong-Ju;Shin, Sang-Beom
    • Proceedings of the KWS Conference
    • /
    • 2010.05a
    • /
    • pp.60-60
    • /
    • 2010
  • Since the curved hull plate was made by a series of manufacturing process including cold bending, manual local heating and correction work, the accuracy of curved plate strongly depends on the proficiency of worker. So the demands on the automatic local heating system for curved hull plate have continuously increased and the various researches relevant to it have been performed. Generally, the heat sources used for local heating were flame and induction heat. In terms of initial cost, flame heating is in a better favorable position than induction heating. However, from the viewpoint of the control of heat, induction heating has more advantage. So the various researches related to apply the induction heating to the automatic forming system has been performed. The purpose of this study is to establish the proper capacity of high frequency induction heating system for forming the curved hull plate. In order to do it, the proper coil shape for local heating was designed and the efficiency of induction heating system was determined by comparing of temperature results obtained by FEA and experiment. With the results, the extensive FEA was performed to identify the effect of heated plate dimension, cooling method and the capacity of induction heating system on the amount of heat loss introduced by induction heating. Based on the results, the proper capacity of high frequency induction heating system was proposed.

  • PDF

Electromagnetic Indirect Induction Fluid Heating System using Series Resonant PWM Inverter and Its Performance Evaluations (직렬공진 PWM인버터를 이용한 전자간절유도가열 열유체 에너지시스템과 그 성능평가)

  • 김용주;김기환;신대철
    • The Transactions of the Korean Institute of Power Electronics
    • /
    • v.7 no.1
    • /
    • pp.48-54
    • /
    • 2002
  • This paper is described the indirect induction heated boiler and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20 kHz to 50 kHz. A specially designed induction heater is composed of laminated stainless plates, which have many tiny holes and are interconnected by spot welding. This heater is inserted into the ceramic type vessel with external working coil. This working coil is connected to the inverter and turbulence fluid through this induction heater to moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

Analysis of Induction Heating by Using FEM (유한요소법을 이용한 유도가열 해석)

  • 윤진오;양영수
    • Proceedings of the KWS Conference
    • /
    • 2004.05a
    • /
    • pp.66-68
    • /
    • 2004
  • Induction heating is a process that is accompanied with magnetic and thermal situation. When the high-frequency current flows in the coil, induced eddy current generates heat to conductor. To simulate an induction heating process, the finite element analysis program was developed. A coupling method between the magnetic and thermal routines was developed. In the process of magnetic analysis and thermal analysis, magnetic material properties and thermal material properties depending on temperature are taken into consideration. In this paper, to predict the angular deformation, temperature difference and the shape of heat affected zone were discussed. Also appropriate coil shape for maximum angular deformation were proposed.

  • PDF

A Study on the Development of Superheater Using High-Frequency Resonant Inverter for Induction Heating (유도가열용 고주파 공진형 인버터를 이용한 과열증기 발생장치 개발에 관한 연구)

  • 신대철;권혁민;김기환;김용주
    • The Transactions of the Korean Institute of Power Electronics
    • /
    • v.9 no.2
    • /
    • pp.119-125
    • /
    • 2004
  • This paper is described the indirect induction heated boiler system and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20〔KHz〕 to 50〔KHz〕. A specially designed Induction heater, which is composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates, is inserted into the ceramic type vessel with external working coil. This working coil is connected to the resonant inverter. In the induction heater, it's primary heating section creates low-pressure saturated steam and secondary heating section generates heat distribution evaporating fluid from the turbulence fluid which is flowing through the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from the practical point of view.

Electrode bonding method and characteristic of high density rechargeable battery using induction heating system (유도 가열 접합 시스템을 이용한 대용량 이차전지 전극의 접합 방법 및 특성)

  • Kim, Eun-Min;Kim, Shin-Hyo;Hong, Won-Hee;Cho, Dae-Kweon
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.38 no.6
    • /
    • pp.688-697
    • /
    • 2014
  • In this study, electrode bonding technology needed for high density of rechargeable battery is studied, which is recently researched for electric vehicle, the small leisure vessel. For the alternative overcoming the limit of stacking amount able to be stacked by conventional ultrasonic welding, the low temperature bonding method, eligible for minimum of degeneration of chemical activator on the electrode surface which is generated by thermal effect as well as the increase of conductivity and tension strength caused by electrode bonding using filler metal, not using conventional direct heating on the electrode material method, is studied. Specifically to say, recently used more generally the ultrasonic welding and spot welding method are not usable for satisfying stable electric conductivity and bonding strength when much electrode is stacking bonded. If the electrical power is unreasonably increased for the welding, due to the effect of welding temperature, deformation of electrode and activating material degeneration are caused, and after the last packaging, decline of electrical output and generating heat cause to reduce stability of battery. Therefore, in this study, induction heating system bonding method using high frequency heating and differentiated electrode method using filler metal pre-treatment of hot dipping are introduced.

Design of High-Frequency Induction Heating Welder for Synthetic Resin Sheet (합성수지 소재 접착을 위한 고주파 유도가열 접착기 설계)

  • 추연규;김현덕;장우환
    • Journal of the Korea Institute of Information and Communication Engineering
    • /
    • v.7 no.7
    • /
    • pp.1533-1538
    • /
    • 2003
  • The present technology of dielectric heating welding for synthetic resin sheet has a switching frequency over 10MHz by using vacuum tube elements, and has restrictively been applied to PVC whose dielectric loss is comparably high. The technology, however, has a difficulty in applying to materials which are made for environment and have low dielectric lose compared with other synthetic resin materials. Recently, the application of materials made for environment is increased so that the technology is faced with the limit. In this paper, a high frequency induction heating welder for synthetic resin sheet is designed applying temperature control by indirect heating to solve the problems about direct heating synthetic resin made for environment.

Development of electric surgical machine by LC series resonance (LC 직렬공진에 의한 전기 수술기 개발)

  • Lee, Oh-Keol;Kim, Tae-Woo;Song, Ho-Shin
    • Proceedings of the KIEE Conference
    • /
    • 2002.06a
    • /
    • pp.153-157
    • /
    • 2002
  • Electricity living body formation operation appliance is using most imports until present. And, because electricity living body formation operation appliance is too expensive, it becomes burden to buy in small scale hospital. Also, problem that economical damage by income is added follows, Therefore, this treatise developed electricity living body formation operation appliance by home production, Ultra high frequency eruption circuit used LC circuit, and output frequency is possible to 8 [MHz], and output voltage amplified maximum 800 [V]. This operation appliance could display size of fixed current. This developed product could microscopic operation fewer than 1 [mm]. This development technology is considered by do metallic surface heat treatment, melting, welding, induction heating device and that can apply to domestic animals surgical operation and so on.

  • PDF

Development of skin surgical machine by series resonance method (직렬공진에 의한 피부 수술기 개발)

  • Lee, Oh-Keol;Kim, Sang-Ju
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2002.05a
    • /
    • pp.127-132
    • /
    • 2002
  • Electricity living body formation operation appliance is using most imports until present. And, because electricity living body formation operation appliance is too expensive, it becomes burden to buy in small scale hospital. Also, problem that economical damage by income is added follows. Therefore, this treatise developed electricity living body formation operation appliance by home production. Ultra high frequency eruption circuit used LC circuit. and output frequency is possible to 8 [MHz], and output voltage amplified maximum 800 [V]. This operation appliance could display size of fixed current. This developed product could microscopic operation fewer than 1 [mm]. This development technology is considered by do metallic surface heat treatment, melting, welding, induction heating device and that can apply to domestic animals surgical operation and so on.

  • PDF

Characteristics of Brazed Joint of Sintered Bronze/steel Using Ag-Cu-Zn Type Filler Materials (Ag-Cu-Zn-Cd 계 용가재를 이용한 Bronze 소결체/강의 브레이징 접합부 특성 평가)

  • 이정훈;이창희
    • Journal of Welding and Joining
    • /
    • v.17 no.3
    • /
    • pp.79-89
    • /
    • 1999
  • The study was carried out to examine in more detail metallurgical and mechanical properties of brazed joints of diamond cutting wheel. In this work, shank(mild steel) and sintered bronze-base tips were brazed with three different filler materials(W-40, BAgl and BAg3S). The machine used in this work was a high frequency induction brazing equipment. The joint thickness, porosities and microstructure of brazed joints with brazing variables(brazing temperature, holding time) were evaluated with OLM, SEM, EDS and XRD. Bending(torque) test was also performed to evaluate strength of brazed joints. Further wetting test was performed in a vacuum furnace in order to evaluate the wettability of filler metals on base metals9shank and tips). The brazing temperature had a strong influence on the joint strength and the optimum brazing temperature range was about $700~850^{\circ}C$ for the bronze/steel combinations. The strength of the brazed joint was found to be influenced by the three factors : degree of reaction region, porosity content, joint thickness. The reaction region was formed in the bronze-base tip adjacent to the joint. The reaction region resulted in a bad influence on the strength due to the formation of Cu5.6Sn, CuZn4, $\beta(CuZn)$ and CdAg, etc. Porosities increased as brazing variables(brazing temperature, holding time) increased, and the brazed joints with porosities of less than about 3-5% had an optimum strength for the bronze-base tip.

  • PDF