• Title/Summary/Keyword: High Temperature Rolling

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Effects of Thermomechanical Treatment on 7075-Al Alloy (7075-Al 합금에 대한 가공 열처리 효과에 관한 연구)

  • Choi, S.C.;Kang, C.S.
    • Journal of Korea Foundry Society
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    • v.1 no.2
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    • pp.10-18
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    • 1981
  • In this paper tensile strength and fatigue propagation rate were investigated by aging treatment $(T_6)$ and thermomechanical treatment (TMT) of 7075-Al Alloy specimen. The results of teat showed that TMT improved tensile strength and fatigue crack propagation due to bomogenization of microstructure. In TMT, the results of comparison between T-H' AHA and T-AHA and $T-AH{\cdot}{\cdot}{\cdot}$and $T-HA{\cdot}{\cdot}{\cdot}$were showed that T-AHA and $T-AH{\cdot}{\cdot}{\cdot}$treatments, after solution treatment, which are aging treated before rolling have higher tensile strength. Our investigation on high temperature stability at the Specimen for $T_6$, T-AHA, $T-AH{\cdot}{\cdot}{\cdot}$treatments resulted in rapid reduction of tensile strength over $150^{\circ}C$, but the reduction of tensile strength for specimen of TMT was smoothed than $T_6$.

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A basic study on the reuse of shipboard wastewater(I) - The secondary treatment of shipboard wastewater by Sequence Batch Reactor(SBR)- (선박용수의 재사용에 관한 기초연구(I) -연속회분식 반응조를 이용한 선박폐수의 2차처리-)

  • 김인수;김억조;김동근;고성정;안종수
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.4 no.1
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    • pp.41-48
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    • 1998
  • There are several serious problems in treating shipboard wastewater due to special environmental conditions of ship, such as confined space, rolling and pitching, change of temperature and so on. It was suggested that Sequence Batch Reator (SBR) process might be suitable for overcoming above problems in terms of small size, high capacity of treating wastewater and full automation. In this study the SBR process was used for the secondary treatment of shipboard wastewater. The average removal efficiency of DOC, nitrogen, phosphorus and surfactants(MBAS) were studied and the effects of various C/N ration on the efficiency of treatment were investgated. From the experimental results it was convinced that the SBR process would be able to be used as a suitable process for removing organic matters and nitrogen in reuse system of shipboard wastewater.

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Enhanced Thermal Stability of a Silica/Stainless Steel Composite Membrane via the Soaking-Rolling Method

  • Lee, Dong-Wook;Nam, Seung-Eun;Bongkuk Sea;Ihm, Son-Ki;Lee, Kew-Ho
    • Proceedings of the Membrane Society of Korea Conference
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    • 2004.05a
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    • pp.175-178
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    • 2004
  • Concerning the application of the inorganic composite membranes to high temperature process such as the catalytic dehydrogenation of hydrocarbons, important aspects to consider in the application include the improvement of the thermal stability and good permeability.(omitted)

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Treatment of ballast water by complex process of advance filtration system

  • Park, Sang-Ho;Kim, In-Soo
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • v.1
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    • pp.387-392
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    • 2006
  • There have been several problems in treating shipboard sewage due to special environmental conditions of ship, such as limited space, rolling and pitching, change of temperature and so on. It was suggested that Sequence Batch Reactor (SBR) might be suitable process for overcome these problems in terms of small size, high capacity of treating wastewater and full automation. In this study a SBR process was employed for biological treatment of organic wastes in the shipboard sewage. This process was able to remove nitrogen and phosphorus as well as organic matter efficiently. More than 95% of chemical oxygen demand(COD) were removed. In addition, about 97% of total nitrogen (T-N) was reduced. The total phosphorus(T-P) reduction averaged 93%. A disturbance operation caused by the treatment of Methylene Blue Active Substances(MBAS) was not observed.

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Lad-Scale Sequencing Batch Reactor for the optimum treatment of Ship sewage

  • Park, Sang-Ho;Kim, In-Soo
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • v.1
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    • pp.315-320
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    • 2006
  • There have been several problems in treating shipboard sewage due to special environmental conditions of ship, such as limited space, rolling and pitching, change of temperature and so on. It was suggested that Sequence Batch Reactor (SBR) might be suitable process for overcome these problems in terms of small size, high capacity of treating wastewater and full automation. In this study a SBR process was employed for biological treatment of organic wastes in the shipboard sewage. This process was able to remove nitrogen and phosphorus as well as organic matter efficiently. More than 95% of chemical oxygen demand(COD) were removed. In addition, about 97% of total nitrogen (T-N) was reduced. The total phosphorus(T-P) reduction averaged 93%. A disturbance operation caused by the treatment of Methylene Blue Active Substances(MBAS) was not observed.

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Evaluation of Efficiency of Electrically Assisted Rapid Annealing Compared to Rapid Induction Heat Treatment

  • Thi Anh Nguyet Nguyen;Howook Choi;Moon-Jo Kim;Sung-Tae Hong;Heung Nam Han
    • International Journal of Precision Engineering and Manufacturing-Green Technology
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    • v.9
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    • pp.485-492
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    • 2021
  • The athermal effect of electric current during electrically assisted (EA) annealing, which is a simple and cost-effective heat treatment technique, is assessed by comparing the performances of EA annealing and induction heat treatment (IHT), using aluminum alloy specimens with a high dislocation density from cold rolling. The dislocation densities after EA annealing and IHT are calculated using X-ray diffraction data to compare the performance of the processes. The performance of EA annealing clearly surpasses that of IHT in a certain temperature range. However, at higher temperatures, the thermal effect alone is able to induce nearly complete annihilation of dislocation density, thus, the practical advantage of EA annealing may diminish.

Ultra Grain Refinement and High Strengthening of Deoxidized Low-Phosphorous Copper by Accumulative Roll-Bonding Process (ARB법에 의한 인탈산동의 결정립초미세화 및 고강도화)

  • Lee, Seong-Hee;Han, Seung-Zeon;Lim, Cha-Yong
    • Korean Journal of Materials Research
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    • v.16 no.9
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    • pp.592-597
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    • 2006
  • A deoxidized low-phosphorous (DLP) copper was processed by accumulative roll-bonding (ARB) for ultra grain refinement and high strengthening. Two copper sheets 1 mm thick, 30 mm wide and 300 mm long are first degreased and wire-brushed for sound bonding. The sheets are then stacked to each other, and roll-bonded by about 50% reduction rolling without lubrication at ambient temperature. The bonded sheet is then cut to the two pieces of same dimensions and the same procedure was repeated to the sheets up to eight cycles (${\varepsilon}{\sim}6.3$). TEM observation revealed that ultrafine grains were developed after the 4th cycle, and their size decreased at higher cycles. Tensile strength of the copper increased with the equivalent strain, and it reached 547 MPa which was 3 times higher than that of the initial material. It is concluded that the ARB process is an effective method for high strengthening of the DLP copper.

Acceleration Life Prediction of the Capacitor on a Traction Inverter for a High-Speed Train (고속철도차량용 견인 인버터 커패시터의 가속수명 예측)

  • Maeng, Heeyoung;Jung, Si-Kyo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.6
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    • pp.653-659
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    • 2015
  • The aim of this study is to develop a technique for the accelerated life test of the capacitor in a propulsion control device of a traction inverter used for a high-speed train. Using this technique, the accelerated life test can possibly estimate the life cycle of a capacitor under various temperature conditions and irregularly applied voltage. The accelerated life test is conducted for the capacitor of the traction inverter. The common proceedings of this test are selection of failure mechanism, determination of accelerated stress, range determination of the accelerated stress, determination of the test condition, and distribution and determination of the sample. From this result, the continuous applied voltage was not considered for the acceleration factors anymore. Therefore, the final result having an acceleration factor of 9.4 (= 13,626/1,445) was observed. Furthermore, the life-shortening acceleration effect for the irregular applied voltage condition can be applied to various situations.

Texture Formation of Eletroplated Nickel and Nickel Alloy on Cu Substrate (구리 기판에 전착시킨 니켈과 니켈합금의 집합조직 형성)

  • Kim, Jae-Geun;Lee, Sun-Wang;Kim, Ho-Jin;Hong, Gye-Won;Lee, Hee-Gyoun
    • Progress in Superconductivity
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    • v.7 no.2
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    • pp.145-151
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    • 2006
  • Nickel and nickel-tungsten alloy were electroplated on a cold rolled and heat treated copper(Cu) substrate. 4 mm-thick high purity commercial grade Cu was rolled to various thicknesses of 50, 70, 100 and 150 micron. High reduction ratio of 30% was applied down to 150 micron. Rolled texture was converted into cube texture via high temperature heat treatment at $400-800^{\circ}C$. Grain size of Cu was about 50 micron which is much smaller compared to >300 micron for the Cu prepared using smaller reduction pass of 5%. 1.5 km-long 150 micron Cu was fabricated with a rolling speed of 33 m/min and texture of Cu was uniform along length. Abnormal grain growth and non-cube texture appeared for the specimen anneal above $900^{\circ}C$. 1-10 micron thick Ni and Ni-W film was electroplated onto an annealed cube-textured Cu or directly on a cold rolled Cu. Both specimens were annealed and the degree of texture was measured. For electroplating of Ni on annealed Cu, Ni layer duplicated the cube-texture of Cu substrate and the FWHM of in plane XRD measurement for annealed Cu layer and electroplated layer was $9.9^{\circ}\;and\;13.4^{\irc}$, respectively. But the FWHM of in plane XRD measurement of the specimen which electroplated Ni directly on cold rolled Cu was $8.6^{\circ}$, which is better texture than that of nickel electroplated on annealed Cu and it might be caused by the suppression of secondary recrystallization and abnormal grain growth of Cu at high temperature above $900^{\circ}C$ by electroplated nickel.

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A Stud on the Fabrication and Characteristics of Al-Sn Alloy Strips by Twin-Roll Process (쌍롤법에 의한 Al-Sn합금 Strip의 제조 및 특성에 관한 연구)

  • Lee, Jeong-Keun;Joo, Dae-Heon;Kim, Myung-Ho
    • Journal of Korea Foundry Society
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    • v.22 no.4
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    • pp.174-183
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    • 2002
  • Twin-roll process is a relatively new continuous casting process which can produce high-quality strip products directly, and solidification rate can reach $10^3$ to $10^4$ K/s, leading to fine and uniform microstructures with enhanced mechanical properties. The strip casting condition for producing fine Al-Sn alloy strip was obtained experimentally, and defects appearing on the strip was examined. Crack formation and surface quality of the strip was found to depend mainly on process parameters such as melt temperature, roller gap and rolling speed. Sn structure of network type was observed in Al-20Sn and Al-40Sn alloy strips, and cell spacing of Al-40Sn alloy was smaller than that of Al-20Sn. Banding strength of the heat treated specimens increased with increasing of soaking time and temperature, and bonding strength of Al-20Sn alloy was more superior than that of Al-40Sn alloy. However wear resistance of Al-40Sn alloy contained large amount of soft Sn which possess good anti-friction characteristics was superior than that of Al-20Sn alloy.