• Title/Summary/Keyword: High Temperature Flow Stress

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A study on the flow and thermal analysis of the hot gas casing of gas turbine (가스 터빈 Hot gas casing에 대한 유동 및 열응력 해석)

  • Choi, Young-Jin;Lee, Young-Shin;Kim, Jae-Hun;Park, Won-Seek;Kim, Hyun-Soo
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.557-561
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    • 2004
  • The hot gas casing of gas turbine has operated high temperature and thermal gradient. The structure safety of hot gas casing will be highly depend on the thermal stress. In this paper, flow and thermal stress analysis of hot gas casing is carried out using ANSYS program. The obtained temperature data by flow analysis of hot gas casing apply the load condition of the thermal analysis. The thermal stress analysis is carry out the elastic-plasticity analysis. The pressure, temperature and velocity of the flow and thermal stress of the hot gas casing are presented.

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Thermal Stress Analysis and Flow Characteristics of a Bellows-Seal Valve for High Pressure and Temperature (고온.고압용 벨로우즈 실 밸브의 유동 특성 및 열응력 해석)

  • Kim, Kwang-Su;Lee, Jong-Chul;Kim, Youn-Jea
    • The KSFM Journal of Fluid Machinery
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    • v.8 no.6 s.33
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    • pp.40-46
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    • 2005
  • Because of design and manufacturing costs, it is important to predict an expected life of bellows with component stresses of bellows as its design factors and material characteristics. In this study, numerical analyses are carried out to elucidate the thermal and flow characteristics of the bellows-seal gate and globe valves for high temperature (max. $600^{\circ}C$) and for high pressure (max. $104 kgf/cm^2$) conditions. Using commercial codes, FLUENT, which uses FVM and SIMPLE algorithm, and ANSYS, which uses FEM, the pressure and temperature fields are graphically depicted. In addition, when bellows have an axial displacement, thermal stress affecting bellows life is studied. The pressure and temperature values obtained from the flow analyses are adopted as the boundary conditions for thermal stress analyses. As the result of this study, we got the reasonable coefficients for valve and thermal stress for bellows, compared with existing coefficients and calculated values.

High temperature deformation behavior of $\alpha\;and\;\beta$ phase of Ti-6Al-4V alloy with an equiaxed microstructure (등축정 Ti-6Al-4V 합금의 $\alpha,\;\beta$ 구성상의 고온변형거동 규명)

  • Lee, You-Hwan;Yeom, Jong-Taek;Park, Nho-Kwang;Lee, Chong-Soo;Kim, Jeoung-Han
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.295-298
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    • 2005
  • High temperature deformation behavior of $\alpha\;and\;\beta$ phase of Ti-6Al-4V was investigated within the framework of a self-consistent approach at various temperature ranges. To examine the flow behavior of u-phase, Ti-7.0Al-1.5V alloy was used, whose chemical composition is close to that of the $\alpha$ phase in Ti-6Al-4V at hot working temperatures. The flow stress of $\beta$ phase was predicted by using self-consistent approach. The flow stress of $\alpha$ phase was higher than that of $\beta$ phase above $750^{\circ}C$, while the $\beta$ phase revealed higher flow stress than a phase at $650^{\circ}C$. It was found that the relative strength and strain rate ratio between $\alpha\;and\;\beta$ phase significantly varied with temperature. From this approach, the mode for grain matrix deformation was proposed as a mixed type of both iso-stress and iso-strain rate modes.

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The Effect of Dynamic Strain Aging on the High Temperature Plastic Deformation Behaviour of Al-Mg Alloy (Al-Mg 합금의 고온 소성 변형 특성에 미치는 동적 변형 시효의 영향)

  • 이상용;이정환
    • Transactions of Materials Processing
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    • v.5 no.4
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    • pp.327-336
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    • 1996
  • The effect of dynamic strain aging on high temperature deformation behaviour of the A-Mg alloy was investigated by strain rate change tests and stress relaxation tests between 20$0^{\circ}C$and 50$0^{\circ}C$. Yield point, short stress transient and periodic discontinuities on the stress-strain curve were considered as an evidence of the effect of dynamic strain aging. With this criterion two distinct strain rate-temperature regimes could be manifested. Dynamic strain aging was considered to be effective in the high temperature-low strain rate regime, whereas dynamic recovery was a dominant deformation mechanism in the low temperature-high strain rate regime. It was found that dynamic strain aging in the high temperature deformation was governed by the mechcanism of diffusion-controlled, viscous dislocation movement.

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A Study on Coupled Field Analysis of 3-D Gas Turbine Blade (3차원 가스터빈 블레이드의 연성 해석에 관한 연구)

  • Park Keun-Hyung;Min Taeg-Ki;Park Chang-Soo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.2
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    • pp.38-43
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    • 2006
  • A turbine blade operates under high temperature, high pressure, and the loads have the characteristics that the amplitudes change. Therefore, it is important to perform a stress analysis considering thermal and pressure loads. The purpose of this study is to investigate the effects of these loads on gas turbine blade through thermal stress analysis. The analysis results shows that pressure in gas fluid flow around blade is high in leading edge part, Gas temperature is connections with pressure of flow around blade. The distribution of stress from blade is appearing as is different at suction side and pressure side.

High-Temperature Deformation Behavior of a STS 321 Stainless Steel (STS 321 스테인리스강의 고온 변형 거동)

  • Lee, Keumoh;Ryu, Chulsung;Heo, Seongchan;Choi, Hwanseok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.20 no.5
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    • pp.51-59
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    • 2016
  • STS 321 stainless steel is generally used for a material of high-temperature and high-pressure system including liquid rocket engine. The constitutive equation for flow stress has been suggested using thermal stress component and athermal stress component based on Kocks dislocation barrier model to predict 321 stainless steel's deformation behavior at elevated temperature. The suggested model predicted well the material deformation behaviors of 321 stainless steel at the wide temperature range from room temperature to $500^{\circ}C$.

Rheological Behavior of Semi-Solid Ointment Base (Vaseline) in Steady Shear Flow Fields (정상전단유동장에서 반고형 연고기제(바셀린)의 레올로지 거동)

  • Song, Ki-Won;Kim, Yoon-Jeong;Lee, Chi-Ho
    • Journal of Pharmaceutical Investigation
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    • v.37 no.3
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    • pp.137-148
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    • 2007
  • Using a strain-controlled rheometer [Rheometrics Dynamic Analyzer (RDA II)], the steady shear flow properties of a semi-solid ointment base (vaseline) have been measured over a wide range of shear rates at temperature range of $25{\sim}60^{\circ}C$. In this article, the steady shear flow properties (shear stress, steady shear viscosity and yield stress) were reported from the experimentally obtained data and the effects of shear rate as well as temperature on these properties were discussed in detail. In addition, several inelastic-viscoplastic flow models including a yield stress parameter were employed to make a quantitative evaluation of the steady shear flow behavior, and then the applicability of these models was examined by calculating the various material parameters (yield stress, consistency index and flow behavior index). Main findings obtained from this study can be summarized as follows : (1) At temperature range lower than $40^{\circ}C$, vaseline is regarded as a viscoplastic material having a finite magnitude of yield stress and its flow behavior beyond a yield stress shows a shear-thinning (or pseudo-plastic) feature, indicating a decrease in steady shear viscosity as an increase in shear rate. At this temperature range, the flow curve of vaseline has two inflection points and the first inflection point occurring at relatively lower shear rate corresponds to a static yield stress. The static yield stress of vaseline is decreased with increasing temperature and takes place at a lower shear rate, due to a progressive breakdown of three dimensional network structure. (2) At temperature range higher than $45^{\circ}C$, vaseline becomes a viscous liquid with no yield stress and its flow character exhibits a Newtonian behavior, demonstrating a constant steady shear viscosity regardless of an increase in shear rate. With increasing temperature, vaseline begins to show a Newtonian behavior at a lower shear rate range, indicating that the microcrystalline structure is completely destroyed due to a synergic effect of high temperature and shear deformation. (3) Over a whole range of temperatures tested, the Herschel-Bulkley, Mizrahi-Berk, and Heinz-Casson models are all applicable and have an almostly equivalent ability to quantitatively describe the steady shear flow behavior of vaseline, whereas the Bingham, Casson,and Vocadlo models do not give a good ability.

Research of reducing thermal stress generated in MGC turbine nozzles

  • Fujimoto, Syuu
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2004.03a
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    • pp.385-390
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    • 2004
  • An unique ceramic material produced through unidirectional solidification with eutectic composition of two-phase oxides was introduced recently. This composite material has the microstructure of coupled networks of two single crystals interpenetrate each other without grain boundaries. Depending on this microstructure this material, called Melt Growth Composite (MGC), can sustain its room temperature strength up to 1$700^{\circ}C$ (near its melting point) and offer strong oxidization-resistant ability, making its characteristics quite ideal for the gas turbine application. The research project on MGC started in 2001 with the objective of establishing component technologies for MGC application to the high temperature components of the gas turbine engine. MGC turbine nozzles are expected to improve efficiency of gas turbine. However, reduction of the thermal stress is required since high thermal stress is easily generated in MGC turbine nozzles due to temperature distribution. Firstly, the hollow nozzle shape was optimized to reduce thermal stress using numerical analysis. From the results of the first hot gas flow tests, the thermal stress due to span-wise temperature distribution was required to be reduced, and separated nozzle to three pieces was designed. This was tested in hot gas flow at 140$0^{\circ}C$ level, and temperature distributions on the nozzle surface were obtained and stress field was evaluated.

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Flow Stress Properties of Electric Resistance Welded Small-Sized Subsea Pipeline Subjected to Temperature and Strain Rate Variations (심해저용 전기 저항 용접 소구경 송유관 소재의 온도 및 변형률 속도 에 따른 유동 응력 특성)

  • Kim, Younghun;Park, Sung-Ju;Yoon, Sung-Won;Choung, Joonmo
    • Journal of Ocean Engineering and Technology
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    • v.29 no.3
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    • pp.241-248
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    • 2015
  • A subsea pipeline for oil/gas transportation or gas injection is subjected to extreme variations in internal pressure and temperature, which can involve a strain rate effect on the pipeline material. This paper describes the flow stress characteristics of a pipeline material called API 5L X52N PSL2, using and experimental approach. High-speed tensile tests were carried out for two metal samples taken from the base and weld parts. The target temperature was 100℃, but two other temperature levels of –20℃and 0℃ were taken into account. Three strain rates were also considered for each temperature level: quasi static, 1/s, and 10/s. Flow stress data were proposed for each temperature level according to these strain rates. The dynamic hardening behaviors of the base and weld metals appeared to be nonlinear on the log-scale strain rate axis. A very high material constant value was required for the Cowper-Symonds constitutive equation to support the experimental results.

Determination of Flow Stress of Semi-Solid A12024 Alloy by Backward Extrusion and Upper Bound Method (후방압출을 통한 반용융재료의 유동응력식 결정)

  • 김태준;김낙수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.214-219
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    • 1998
  • Analytic and experimental methods have been used for the characterization of flow behavior of semi-solid Al2024 alloy. Backward extrusion experimnet was chosen to avoid the crack on the unconstrained surface. The material constants for the flow stress by the upper bound technique that agreed with experimental results were determined. The various material constants obtained for al temperature range above the solidus temperature have been fitted and represented in the function of temperature and solid fraction. The obtained result has good agreement only in the high solid fraction.

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