• Title/Summary/Keyword: High Hardened Steel

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Mix design and early-age mechanical properties of ultra-high performance concrete

  • Tang, Chao-Wei
    • Advances in concrete construction
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    • v.11 no.4
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    • pp.335-345
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    • 2021
  • It is known from the literature that there are relatively few studies on the engineering properties of ultra-high performance concrete (UHPC) in early age. In fact, in order to ensure the safety of UHPC during construction and sufficient durability and long-term performance, it is necessary to explore the early behavior of UHPC. The test parameters (test control factors) investigated included the percentage of cement replaced by silica fume (SF), the percentage of cement replaced by ultra-fine silica powder (SFP), the amount of steel fiber (volume percent), and the amount of polypropylene fiber (volume percentage). The engineering properties of UHPC in the fresh mixing stage and at the age of 7 days were investigated. These properties include freshly mixed properties (slump, slump flow, and unit weight) and hardened mechanical properties (compressive strength, elastic modulus, flexural strength, and splitting tensile strength). Moreover, the effects of the experimental factors on the performance of the tested UHPC were evaluated by range analysis and variance analysis. The experiment results showed that the compressive strength of the C8 mix at the age of 7 days was highest of 111.5 MPa, and the compressive strength of the C1 mix at the age of 28 days was the highest of 128.1 MPa. In addition, the 28-day compressive strength in each experimental group increased by 13%-34% compared to the 7-day compressive strength. In terms of hardened mechanical properties, the performance of each experimental group was superior to that of the control group (without fiber and without additional binder materials), with considerable improvement, and the experimental group did not produce explosive or brittle damage after the test. Further, the flexural test process found that all test specimens exhibited deflection-hardening behavior, resulting in continued to increase carrying capacity after the first crack.

Effects of Aggregate Size and Steel Fiber Volume Fraction on Compressive Behaviors of High-Strength Concrete (골재크기 및 섬유혼입률에 따른 강섬유 보강 고강도 콘크리트의 압축거동)

  • Ahn, Kyung-Lim;Jang, Seok-Joon;Jang, Sang-Hyeok;Yun, Hyun-Do
    • Journal of the Korea Concrete Institute
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    • v.27 no.3
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    • pp.229-236
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    • 2015
  • This paper describes the effect of aggregate size on compressive behavior of high-strength steel fiber reinforced concrete. The Specified compression strength is 60 MPa and the range of fiber volume fraction is 0~2%. The main variable is the aggregate size, which was used for the aggregate size of 8 and 20 mm. So, ten concrete mixtures were prepared and tested to evaluate the fresh and hardened properties of SFRC at curing ages (7, 14, 28, 56 and 91 days), respectively. Items estimated in this study are the fresh properties (air contents, slump), hardened properties (compressive strength, modulus of elasticity, post-peak response and compressive toughness). As a result, the aggregate size has little effect on the compressive strength and modulus of elasticity. On the other hand, the ductile behavior was shown after post peak and the compressive toughness was increasing as decreasing the aggregate size. These effects are clearly represented in the fiber volume fraction 2%, which are the point appeared fiber ball. It is considered that the decreasing the aggregate size has effect on the fiber dispersibility.

Development of Filler Type Mechanical Splice for High Strength Re-bar (고강도 철근용 충전형 기계적 이음장치 개발 연구)

  • Lee, Seongsoo;Chun, Homin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.12
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    • pp.686-693
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    • 2018
  • Various types of re-bar splicing methods have been developed and applied to reinforced concrete (RC) structures in the field. According to previous studies, the coupler splice is relatively superior to the lap splice in terms of cost efficiency when the diameter or strength of the re-bar is larger or higher. This study was performed to develop a filler type mechanical splice for a high-strength re-bar (SD600) in reinforced concrete structures. The deformed re-bars were inserted into a circular steel tube coupler and high-strength epoxy filler was then injected into the coupler. The splice system was completed by hardened filler in a coupler. The epoxy filler was used as the manufactured production epoxy to conduct experiments of filler type mechanical splice specimens, and to observe the failure loads and failure aspects of the specimens. For this goal, the experiment of one-way tensile test was conducted for the epoxy filler type mechanical splices specimens according to the compressive strength of epoxy, length of coupler, and diameter of re-bar. The shape of failure of the re-bar coupler splice showed that the re-bars were pulled between the lugs of the re-bars as a result of the shear fracture of the hardened epoxy. The actual failure load of the experiment specimen was approximately 2 times higher than the expected failure load of the epoxy filler, which greatly improves the failure load of the hardening epoxy filler due to the restraint of the steel coupler.

Microstructure and Hardness Distributions of $CO_2$ Lser Hrdened 12%-Cr Seel (12%-Cr 강의 $CO_2$ 레이저 표면경화에서 금속조직과 경도분포)

  • 김재도
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.10
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    • pp.1861-1868
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    • 1992
  • Laser beam hardening of 12%-Cr steel has been evaluated by using a continuous wave 3kW co$_{2}$ laser with a hardening mirror set. Experiment was performed on the hardening condition with a laser power of 2.85kW and travel speed of 1.0 and 1.5m/min. Multi passes have been also tried to find the hardening characteristics of partly overlapped zone. The black paint to use at high temperature was adopted to increase the absorptivity of laser beam energy with the wavelength of 10.6.mu.m at the surface of base metal. The microstructure of the hardened layers was observed by using a light microscopy, SEM and TEM. A fine Lamellar martensite formed in the hardened zones exhibits very high Vickers microhardness of 600Hv, whereas the tempered martensite distributes in the base metal with Vickers microhardness of 240Hv.It has been found that laser hardening with multi passes showed no significant drop of the hardness between adjacent passes.

Improvement of Machinability for QRO90 High Hardened Core Part by High Speed Machining (고속가공에 의한 고경도재 QRO90 코어부의 가공성 향상)

  • Gang, Myeong-Chang;Kim, Jeong-Seok;Lee, Deuk-U;Im, Yu-Eop
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.3
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    • pp.101-106
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    • 2002
  • This paper presents an experimental investigation of high speed machining of dies and molds. Several critical issues involved with the high speed machining of QRO90 tool steel of hardness up to HRc62, have been studied and explained from a detail analysis of experimental observations. The experiments were performed using ball end mills. The effect of different process parameters on tool life and surface finish produced was also investigated. The cutting parameters involved were; cutting speeds in the range of 100 to 40 / m/min, axial depth of cut from 0.1 to 0.5mm, pick feed of 0.1 to 0.5mm. Run out and acceleration signals were observed during the experiment to investigate cutting slates. Compressed air and flood coolant were used and the effect of coolant on tool life was also determined.

Green Machining of the Warm Compacted Sinter Hardenable Material

  • Cheng, Chao-Hsu;Chiu, Ken;Guo, Ray
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.295-296
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    • 2006
  • High hardness of P/M parts can be obtained in the cooling section of the sintering furnace by using sinter hardenable materials, thus the post-sintering heat treatment can be eliminated. However, the sinter hardened materials would have difficulties in secondary machining if it is required, which will limit the applications of sinter hardenable materials in the machined parts. Recent development in warm compaction technology can enable us not only to achieve the high green density up to $7.4\;g/cm^3$, but also the high green strength which is needed for green machining. Therefore by using warm compaction technology, the green machining can be applied to sinter hardenable materials for the high density, strength and hardness P/M parts. In the present study, a pre-alloyed steel powder, ATOMET4601, was used by mixing with 2.0% copper, 1.0% nickel, 0.9% graphite and a proprietary lubricant using a binder treatment process - FLOMET. The specimens were compacted and green machined with different machining parameters. The machined surface finish and part integrity were evaluated in selecting the optimal conditions for green machining. The possibility of applying the green machining to the high-density structural parts was explored.

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The Effect of Current on Characteristics of Stellite 12 Alloy Overlayer by PTA Process (PTA법에 의한 스텔라이트 12 합금 육성층의 특성에 미치는 전류의 영향)

  • Jung, B.H.;Kim, M.K.;Ahan, Y.S.;Kim, M.Y.;Lee, S.Y.
    • Journal of Power System Engineering
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    • v.5 no.3
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    • pp.88-94
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    • 2001
  • Stellite 12 alloy-powders were overlaid on 410 stainless steel valve seat using plasma transferred arc(PTA) process. Variation of the microstructure, hardness, wear and corrosion of overlaid deposit with current change was investigated. The deposit showed hypoeutectic microstructure, which was consisted of primary cobalt dendrite and networked $M_7C_3$ type eutectic carbides. As current increased, the amount of eutectic carbide decreased and its dendritic secondary arm spacing increased. Hardness of the deposit was decreased with increase of current. Stress relief heat treatment at $600^{\circ}C$ for two hours resulted in slight increase of hardness in the deposit and showed uniform hardness distribution in base metal without any hardened layer in HAZ. Specific wear decreased with increase of sliding distance. The deposit of high hardness with a lot of eutectic carbide showed relatively low specific wear. Initial corrosion current density of the deposit in 0.1N sulfuric acid was lower than those of 410 stainless steel, and showed a little variation with PTA current.

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Performance of High-Flowable Retaining Wall Material Using Ground Granulated Blast-Furnace Slag and Steel Fiber (고로슬래그미분말 및 강섬유를 적용한 고유동 흙막이 벽체 재료의 성능 평가)

  • Kim, Donggyou;Yu, Kangmin;Lee, Seungtae
    • Journal of the Korean GEO-environmental Society
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    • v.23 no.11
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    • pp.5-11
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    • 2022
  • The objective of this study is to evaluate the mechanical properties of high-flowable retaining wall material (RWM) incorporated with ground granulated blast-furnace slag (SG) and steel fiber (SF) based on a comparison with those of ordinary portland cement (OPC). To produce the specimens of RWM, some chemical agents such as superplasticizer (SP), air-entrained agent (AEA) and viscosity modifying agent (VMA) are added in the fresh RWM. The compressive, split tensile and flexural strength measurements were performed on the hardened RWM specimens. Additionally, surface electric resistivity and absorption tests according to ASTM standards were carried out at predetermined periods after water curing. It was found that the mechanical properties of slag cement concrete (SGC) RWM mix are better than those ordinary portland cement concrete (OPC) RWM mix. The effect of SF is remarkable to improve the mechanical properties of RWM mixes. It is noted that the usage of SG shows a beneficial effect to resist water penetration as well as long-term strength development of RWM mixes.

Effect of Steel Fiber Addition on the Mechanical Properties and Durability of High-Flowable Retaining Wall Material (고유동 흙막이 벽체 재료의 역학적 성능 및 내구성에 대한 강섬유 혼입률의 영향)

  • Donggyu Kim;Seungtae Lee
    • Journal of the Korean GEO-environmental Society
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    • v.24 no.6
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    • pp.13-20
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    • 2023
  • This paper is aimed to evaluate the mechanical properties and durability of high-flowable retaining wall material (RWM) with different levels of steel fiber (SF) content. To produce the specimens of RWM, some chemical agents such as superplasticizer (SP), air-entrained agent (AEA) and viscosity modifying agent (VMA) were added in the fresh RWM. The compressive and split tensile strength measurements were performed on the hardened RWM specimens at the predetermined periods. Additionally, surface electric resistivity and absorption tests according to ASTM standards were carried out to examine mechanical properties of RWM mixes. The durable performances such as chloride ions penetrability and freezing-thawing resistance of RWM mixes were experimentally investigated. As resutls, it was found that the performance of RWM mix with SF were much better than that without SF, especially at the 2% addition of SF. Thus, it is noted that the proper addition of SF in the RWM mix may have a beneficial effect to improve mechanical properties and durability of RWM mixes.

Comparison of X-ray Shielding Performance according to the Weight of unit volume of Heavy Weight Concrete Utilizing Electric Arc Furnace Oxidizing Slag. (전기로 산화슬래그 골재를 활용한 중량 콘크리트의 단위 용적 중량 변화에 따른 X-선 차폐 성능 비교)

  • Lim, Hee Seob;Lee, Han Seung;Choi, jae Seok
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.05a
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    • pp.35-36
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    • 2013
  • Electric arc furnace oxidizing slag from massively produced steel slag has been used in road bases and subbases, hot mix asphalt, and landfill. Electric arc furnace oxidizing slag contains iron (15%~30%) and has a high density of 3.0~3.7 ton/m3. Depending on the type and amount of concrete aggregates, the radiation-shielding characteristics can vary. Therefore, aggregates of electric arc furnace oxidizing slag can be considered for the production of radiation-shielding concrete. The experimental design of this study is experiments on Compressive strength experiments, X-ray irradiation experiments, and experiments related to the unit volume weight were carried out on hardened concrete. This experiment compared the performance evaluation of radiation shielding of concrete using electric arc furnace oxidizing slag.

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