• Title/Summary/Keyword: High Frequency Heating

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Process Design of the Hot Pipe Bending Process Using High Frequency Induction Heating (고주파 유도가열을 이용한 열간 파이프 벤딩 공정 설계)

  • Ryu, Gyeong-Hui;Lee, Dong-Ju;Kim, Dong-Jin;Kim, Byeong-Min;Kim, Gwang-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.9
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    • pp.110-121
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    • 2001
  • During hot pipe bending using induction heating, the wall of bending outside is thinned by tensile stress. In design requirement, the reduction of wall thickness is not allowed to exceed 12.5%. So in this study, two methods of bending, one is loading of reverse moment and the other is loading of temperature gradient, have been investigated to design pipe bending process that satisfy design requirements. For this purpose, finite element analysis with a bending radius 2Do(outer diameter of pipe) has been performed to calculate proper reverse moment and temperature gradient to be applied. Induction heating process has been analyzed to estimate influence of heating process parameters on heating characteristic by finite difference method. Then pipe bending experiments have been performed for verification of finite element and finite difference analysis results. Experimental results are in good agreement with the results of simulations.

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Design of High Frequency Casting Machine for Dental using Induction Heating System (유도가열 시스템을 적용한 치과용 고주파 주조기 설계)

  • Song, Seung-Gun;Lim, Sang-Kil;Lee, Sang-Hun
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.26 no.8
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    • pp.79-87
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    • 2012
  • Currently, The method to produce a brewing body for dentistry supplementation water produces a brewing body by fabrication, burying and it is heat wish in city gas and oxygen. It uses an original judgment found airplane the brewing body uses a spring of the back wait that melting temperature dissolved various alloys in by a blow pipe, and to generate centrifugal force and produces it. In addition, because it uses preheating to dissolve an alloy in general, it is hard to regulate the appropriate melting temperature of the alloy and brewing time and generates a brewing defect hereby same as gas industry and pinhole and shows the defect of the supplementation thing due to the super-heating. In this paper, We developed the high induction heating system which it could set brewing time,temperature and had durability and security,by the kind of the alloy to produce a high quality prosthetic thing brewing body.

High-frequency Induction Heating Sintering of Hydroxyapatite-($ZrO_2+3%Mol\;Y_2O_3$) Bioceramics

  • Khalil, Khalil Abdel-razek;Kim, Sug-Won
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.924-925
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    • 2006
  • In this study, hydroxyapatite (HAp) and hydroxyapatite-yttria stabilized zirconia (HAp-3YSZ) with 20 vol.%-($ZrO_2+3%mol\;Y_2O_3$) nanopowders were consolidated very rapidly to full density by High-frequency induction heat sintering (HFIHS). Effects of temperature and the addition of 3YSZ on the toughness, hardness and microstructure properties have been studied. 3YSZ second phase toughening HAp composites with higher toughness were successfully developed at relatively low temperatures through this technique. Compared with hardness and toughness obtained for pure HAp, the hardness and toughness for HAp-20vol. % 3YSZ were much higher.

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Electromagnetic Indirect Induction Fluid Heating System using Series Resonant PWM Inverter and Its Performance Evaluations (직렬공진 PWM인버터를 이용한 전자간절유도가열 열유체 에너지시스템과 그 성능평가)

  • 김용주;김기환;신대철
    • The Transactions of the Korean Institute of Power Electronics
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    • v.7 no.1
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    • pp.48-54
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    • 2002
  • This paper is described the indirect induction heated boiler and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20 kHz to 50 kHz. A specially designed induction heater is composed of laminated stainless plates, which have many tiny holes and are interconnected by spot welding. This heater is inserted into the ceramic type vessel with external working coil. This working coil is connected to the inverter and turbulence fluid through this induction heater to moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

A 2.4 GHz-Band 100 W GaN-HEMT High-Efficiency Power Amplifier for Microwave Heating

  • Nakatani, Keigo;Ishizaki, Toshio
    • Journal of electromagnetic engineering and science
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    • v.15 no.2
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    • pp.82-88
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    • 2015
  • The magnetron, a vacuum tube, is currently the usual high-power microwave power source used for microwave heating. However, the oscillating frequency and output power are unstable and noisy due to the low quality of the high-voltage power supply and low Q of the oscillation circuit. A heating system with enhanced reliability and the capability for control of chemical reactions is desired, because microwave absorption efficiency differs greatly depending on the object being heated. Recent studies on microwave high-efficiency power amplifiers have used harmonic processing techniques, such as class-F and inverse class-F. The present study describes a high-efficiency 100 W GaN-HEMT amplifier that uses a harmonic processing technique that shapes the current and voltage waveforms to improve efficiency. The fabricated GaN power amplifier obtained an output power of 50.4 dBm, a drain efficiency of 72.9%, and a power added efficiency (PAE) of 64.0% at 2.45 GHz for continuous wave operation. A prototype microwave heating system was also developed using this GaN power amplifier. Microwaves totaling 400 W are fed from patch antennas mounted on the top and bottom of the microwave chamber. Preliminary heating experiments with this system have just been initiated.

Zero Voltage Soft Switching PWM High-Frequency Inverter with Active Inductor Snubber for Induction Heated Roller in New Type Copy Machine

  • Muraoka S.;Feng Y.L.;Kunimoto H.;Chandhaket S.;Okuno A.;Nakaoka M.
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.75-79
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    • 2001
  • This paper presents a novel version of an active voltage clamped ZVS-PWM high frequency inverter using IGBTs for electromagnetic induction eddy current-based rolling drum heating in new generation copy and printing machines in consumer business use. The operating principle of this inverter circuit and unique features are described herein. Its constant frequency duty cycle (asymmetrical PWM) controlled voltage source quasi-resonant soft switching high frequency inverter employing IGBTs is proposed, which is capable of achieving stable and efficient zero voltage soft switching commutation over a widely specified power regulation range from full power to low power. The operating performances in a steady state of this inverter is discussed and evaluated on basis of simulation and experimental results as an induction heated roller in new generation copy machine.

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The characteristic analyses and output frequency tracking control of a high frequency inverter (고주파 인버터의 특성해석 및 출력주파수 추종제어)

  • 이종무;김영석;조기연
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.597-602
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    • 1987
  • This paper proposes a voltage-fed high frequency resonant inverter having variable voltage variable frequency(VVVF) control function. VVVF control is performed by PWM-TRC method in the boost type chopper and PFM-TRC method in the high frequency resonant inverter. This circuit is suitable for induction heating and melting power supply in industry. The operating characteristics of this inverter are discussed from a theoretical point of view. The results of operating characteristic analyses are given leading to complete designing data.

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A Study on the Deformation of O.D 245mm Off-shore Plant Pipe by Induction Bending (고주파 벤딩을 통한 직경 245mm 해양플랜트 배관의 변형에 관한 연구)

  • Joo, Yi-Hwan;Kim, Namyong;Kim, Dong-Seon;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.8
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    • pp.72-78
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    • 2022
  • Bending using high-frequency induction heating is used to bend pipes and sections, and is currently widely applied in industrial fields such as power generation facilities, ships, onshore plants, and offshore plants. The purpose of this study is to study the manufacturing process and design technology of high-frequency bending of pipe to make the best pipe design arrangement. Although various studies are being conducted in the field of high-frequency bending, more research is needed on high-frequency bending of pipes for ship building and offshore plants. The purpose of this study is to review the feasibility of production design using 3D model tool of S3D and AM(PDMS), and to review and improve bending thickness reduction, reduction rate, and roundness.

A Study on the Electrical Fan Heater using High Efficiency Induction Heating (고효율 유도가열형 전기온풍기에 관한 연구)

  • Shin, Dae-Chul;Woo, Hyoung-Gyun
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.26 no.3
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    • pp.24-30
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    • 2012
  • A proposed the electrical fan heater using induction heating is innovative system which applied IH(Induction Heating) magnetic induction heating generated from induction-heated metallic package and high-frequency power circuit technique for thermal converse technique. In this occurs not burning, so that the working environment and deterioration of products can be improved. The existing heater that low efficiency by heated resistance or using fossil fuel of coal, diesel, kerosene has problems about burden for high cost price. In this paper are compared efficiency the existing heaters and designed electrical fan heaters using 3[kW]-Class full-bridge resonant inverter. In addition, action analysis and application of system are discussed.

Constructability of a Waterproofing Sheet Joint Combining an Aluminum Thin-film and Viscosity Layer Using a High-frequency Inductive Heating Apparatus (고주파 유도가열 장치를 이용한 알루미늄 박판 점착 복합방수시트 조인트부의 시공성)

  • Chang, Sang Mook;Kim, Yun Ho;Choi, Sung Min
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.2
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    • pp.163-169
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    • 2014
  • Engineers in the construction field have been using bonded waterproofing sheets in an attempt to resolve the imbalance in the quality, the risk of fire, safety of workers, and environmental pollution, as well as to eliminate separate use of organic adhesives on the surface of concrete. Recently, self-laminated waterproofing sheets have been developed. The purpose of this research is to find an appropriate processing speed according to the changes in physical properties, and visual observation of the waterproofing sheets laminated by the aluminum thin-film and viscosity layer that can be attached through self-adhesiveness on the surface of concrete and waterproofing sheets. Therefore, this research is conducted using a physical performance test. Based on the result of the test, when the high-frequency inductive heating apparatus was used, an improved adhesion and bonding stability effect were confirmed after the anti-hydrostatic pressure and bond strength in the temperature condition, and the surface observation in the processing speed condition.