• 제목/요약/키워드: Heavy duty design

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A Comprehensive Study on Fuel Injector Test Bench for Heavy Duty Engine

  • Das, Shubhra Kanti;Thongchai, Sakda;Lim, Ocktaeck
    • 한국분무공학회지
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    • 제20권3호
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    • pp.195-201
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    • 2015
  • This study discusses a fuel injector test bench containing a mechanical type fuel supply system for heavy duty diesel engine. The main focus of this study was to evaluate the design stability of the test bench, which basically measures the injector durability of a multi-hole heavy duty injector by using pure diesel as a test fuel. In this experiment, diesel spray was controlled by a specially designed control box and all the experiments were carried out to measure e.g. fuel injection pressure and fuel injection quantity to understand the injection status which is interlinked with the stability factor of total test bench design. Also, the durability test was performed to understand the heavy duty operation lastingness of the designed system and the flow rate of the installed distributor pump in the fuel supply system of this studying test bench was compared with LO-1 and LO-2 pump. The results of the above mention tests revealed that the injector test bench design and control system can serve the purpose for heavy duty injector.

대형 디젤엔진의 구조응력해석 및 베어링 캡의 최적설계 (Structural Analysis on the Heavy Duty Diesel Engine and Optimization for Bearing Cap)

  • 이재옥;이영신;이현승;김재훈;전준탁;김철구
    • 대한기계학회논문집A
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    • 제32권5호
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    • pp.402-410
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    • 2008
  • The heavy duty diesel engine must have a large output for maintaining excellent mobility. In this study, a three dimensional finite element model of a heavy-duty diesel engine was developed to conduct the stress analysis. The FE model of the heavy duty diesel engine main parts consisting with four half cylinder was selected. The heavy duty diesel engine parts includes with cylinder block, cylinder head, gasket, liner, bearing cap, bearing and bolts. The loading conditions of engine were pre-fit load, assembly load, and gas load. As the results of structural analysis, because the stress values of cylinder block and bearing cap did not exceed the basic design can be satisfied. But on the part which contacts with cylinder block and bearing cap the stress value exceeds the allowable strength of material. In order to decrease the stress at that part, it was optimized with parametric study.

A Study on the Fluoro-polymer Composite Coatings for Protecting the Corrosion of Fossil-fuel Power Plants

  • Kang, Min Soo;Lee, Byung Seung;Chang, Hyun Young;Jin, Tae Eun;So, Il Soo
    • Corrosion Science and Technology
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    • 제6권2호
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    • pp.62-67
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    • 2007
  • Several heavy duty coatings at an every kind industry facilities to various systems currently have been applied review to the many industry fields. Corrosion-protective characteristics in the case of novolac epoxy among them and unsaturated polyester have been applied most widely. epoxy and flake heavy duty coatings are applied for such reason in an every kind facilities(stack, FGD, cooler, chemical tank etc) of a fossil-fuel power plants Cases of the fossil-fuel power plants are exposed to more severe corrosion environment compared with other facilities and It is difficult to display the performance of long-term method at apply to be the partial. Our study shows fluoro-polymer composite coating method to overcome of the limit. The comparison did previous method and heavy duty coating about FGD plants most at a corrosion environment among fossil-fuel power plants. Additionally, other facilities examined different heavy duty method. The design mode of fluoro-polymer composite coating according to an every kind facilities show extensive methods that are characteristic revelation of film(top, middle and primer layer) composition of the paint, film thickness in accordance with a facilities corrosion and the corrosion protective effectiveness to come into being use fluoro-polymer composite with heavy duty paint(epoxy).

중부하 차량 동력전달계의 성능평가와 최적화 (Dynamic Performance Estimation and Optimization for the Power Transmission of a Heavy Duty Vehicle)

  • 조한상;임원식;이장무;김정윤
    • 한국자동차공학회논문집
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    • 제4권1호
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    • pp.63-74
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    • 1996
  • Automatic transmission for heavy duty vehicles is a part of the power pack which includes steering and braking systems. This transmission in different from the one for passenger car. Therefore, in order to understand the trend of the important design parameters, maneuverability, acceleration performance and maximum speed, we need to analyze the total performance characteristics of the power transmission systems. In this study, modeling of the automatic transmission in heavy duty vehicle is carried out and the performance analysis method is presented. Results can be used for performance estimation data in the analysis for several combination method which determines the optimal parameters on the basis of penalty functions and weightings. And the estimation method of the important performance parameters such as engine inertia or power loss of engine by experiments is presented.

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롤러전압콘크리트 기층의 누적피로손상을 고려한 중하중 도로의 복합포장 두께 설계 (Thickness Design of Composite Pavement for Heavy-Duty Roads Considering Cumulative Fatigue Damage in Roller-Compacted Concrete Base)

  • 김경수;김영규;차이 리후워;이승우
    • 대한토목학회논문집
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    • 제42권4호
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    • pp.537-548
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    • 2022
  • 중하중의 교통하중은 포장체에 과도한 응력과 변형을 발생시키므로 이에 대응할 수 있는 포장 단면 설계가 중요하다. 항만 배후도로와 산업도로는 일반도로에 비해 중하중 교통의 비율이 높아 포장의 조기 파손으로 인한 문제가 다수 발생되고 있다. 국외의 경우 중차량의 통행이 많은 도로의 포장설계는 복합포장을 많이 적용하고 있다. 복합포장은 기존 포장의 설계수명을 2배 이상 증대시켜 보수비용 및 사용자 비용을 절감할 수 있는 경제적 포장 형식으로 인식되고 있다. 본 연구에서는 중하중 교통의 비율이 높은 산업도로와 항만 배후도로의 포장 장기 공용성을 확보할 수 있도록 롤러전압콘크리트 기층을 활용한 복합포장의 두께 설계 방안을 제안하고자 한다. 3차원 유한요소해석을 이용하여 포장의 재료물성 변화에 따른 역학적 거동과 장기 공용성을 검토하였으며, 계절별 컨테이너 트레일러에 의해 발생되는 롤러전압콘크리트 기층의 누적피로손상도을 고려하여 사용자가 쉽게 사용할 수 있는 카탈로그 설계를 제안하였다.

연단거리에 따른 무근콘크리트 단일앵커의콘파괴 인발 내력에 관한 적용성 평가 (Evaluation and Application of Pullout Strength of Single Anchor in Plain Concrete According to Edge Distance)

  • 김영호;유성근
    • 한국구조물진단유지관리공학회 논문집
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    • 제8권1호
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    • pp.211-220
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    • 2004
  • 본 연구의 대상은 익스팬션 앵커에 해당하는 국내산 중량물 앵커(heavy duty anchor)와 웨지 앵커(wedge anchor)에 대해서 앵커설계의 기초가 되는 콘파괴를 중심으로 무근콘크리트에서의 인발실험으로 국한된다. 각각의 앵커에 대해 ACI 349-90 설계기준과 EOTA (European Organization for Technical Approval) 기준의 근거인 CCD 설계방법에 의해서 연단거리를 변수로 한 앵커의 콘파괴강도 예측값과 실험값을 비교 평가하고자 하며, 이 연구를 근간으로 하여 국내산 앵커를 구조설계에 적용시 기초자료 제공을 목적으로 한다.

익스팬션 앵커의 콘크리트 콘 파괴강도 평가 (Evaluation of Concrete Cone Breakout Strength of Expansion Anchors)

  • 김성용;김규석
    • 한국강구조학회 논문집
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    • 제15권6호통권67호
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    • pp.649-660
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    • 2003
  • 본 논문은 비균열 무근콘크리트에 매입된 익스팬션 앵커의 인발내력을 평가하기 위한 실험적 연구이다. 앵커의 인발실험은 익스 팬션 앵커에 해당하는 고하중 앵커와 웨지 앵커를 대상으로 대상으로 삽입깊이, 콘크리트 강도 및 연단거리을 변수로 하여 실험을 수행하였다. 후시공 앵커의 설계식은 EOTA와 ACI 318-02 규준의 근거가 되는 CCD 방법이 제안되어 있다. 본 연구에서는 비균열 무근콘트리트에 매입된 익스팬션 앵커의 콘크리트 콘 파괴강도에 관한 설계식을 분석하였으며, 고하중 앵커와 웨지 앵커의 실험값을 CCD 방법의 예측값과 비교 평가하였다. 실험 결과, 비균열 무근콘크리트에 매입된 웨지 앵커의 콘크리트 콘 파괴 시 공칭강도의 계수는 CCD 방법에 근거하여 9.94임을 알 수 있었다. 고하중 앵커의 콘크리트 콘 파괴 시 공칭강도의 계수는 CCD 방법에 근거하여 11.50임을 알 수 있었다.

발전용 소형가스터빈의 축류터빈 공력설계 (Axial Turbine Aerodynamic Design of Small Heavy-Duty Gas Turbines)

  • 김중석;이우상;류제욱
    • 대한기계학회논문집B
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    • 제37권4호
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    • pp.415-421
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    • 2013
  • 본 논문은 두산중공업(주)에서 개발 중인 소형 가스터빈의 축류 터빈 설계 과정을 기술하였다. 축류터빈의 설계 과정은 크게 유로설계, 익형설계, 3D 성능 계산의 세 단계로 구성되며. 최적의 유로를 설계하기 위해 자오면의 형상, 평균 반경, 블레이드간 간격, 유로 형상각 등 여러 형상 변수에 대해 통과유동계산 및 손실계산을 수행한다. 익형 설계는 유로 설계시 스팬 방향으로 계산된 입출구 유동각을 기준으로 실험상관식을 적용하여 최적의 블레이드 개수를 결정한 후 2D 익형 단면을 설계하며 2D NS 계산을 통해 캐스케이드 유동구조를 검토하여 설계한 단면의 설계적정성을 평가한다. 설계된 2D 익형 단면을 스팬방향으로 적층하여 3D 익형을 생성하고, 다단 Euler 계산, 단익렬, 다단 NS 계산을 수행하여 3D 유동 특성을 고찰한다.

시판 세제를 사용하여 세척 조건에 따른 인공오염포의 세척성 (The Soil Removal of Artificially Soiled Fabrics with Commercial Detergents at Various Washing Conditions)

  • 정혜원;김미경
    • 한국의류산업학회지
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    • 제9권6호
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    • pp.671-678
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    • 2007
  • Formulations of compact and supercompact heavy-duty detergents, which are being used widely around the world, differ from those of conventional heavy-duty detergents. Significant differences in composition exist between the compact detergents and the conventional detergents. The compact detergents have a higher content of surfactants, oxygen bleach and enzymes than the conventional detergents. We have studied to find the most effective washing conditions of artificially soiled cloths with a commercial, supercompact, heavy-duty detergent and a drum type washing machine which is becoming the preferred type in Korea. Moreover, we have studied the washing performance with an impeller type washing machine, which has heretofore been the most popular type in East Asia. With the drum-type washing machine, washing performances improved as the washing temperatures went up and the washing times were lengthened. Though the rate of soil removal with a double recommended dosage was higher than with the recommended amount at $20^{\circ}C$, the effects of the higher dosage decreased as the washing temperatures increased. Finally, the washing performances with the two different dosages were the same at $60^{\circ}C$. The washing performances at $40^{\circ}C$ with the recommended dosage for 90 minutes were the same as with the double recommended dosage for 45 minutes. The soil removal efficiencies with the impeller-type washing machine were much lower than those of the drum-type washing machine. The reasons for this were the higher bath ratio that led to the lower concentration of wash liquor, the shorter washing time, and the lower washing temperature.