• 제목/요약/키워드: Heavy Plate

검색결과 315건 처리시간 0.027초

FGB SAW 용접부 물성에 미치는 Ni과 Mo의 영향에 관한 연구 (Effect of Ni and Mo on Mechanical Properties of Submerged Arc Welds with Flexible Glasswool Backing)

  • 지춘호;최준태;김대주
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2009년 추계학술발표대회
    • /
    • pp.55-55
    • /
    • 2009
  • FGB(Flexible Glasswool Backing) Submerged Arc Welding has been one of the main welding processes for one side butt welding in shipbuilding industries, which can efficiently improve the welding productivity by the addition of a supplementary filler metal into the molten weld pool. As recent ships have become larger in size, the application of high tensile and higher grade of steels has been continuously increased. Single pass FGB SA welding process accompanies such a high heat input when welding thick plates that the mechanical properties of weld metal can be dramatically degraded. This study has been performed in order to obtain high toughness and tensile properties of high heat input FGB SA welds, and to evaluate the effect of alloy elements on their mechanical properties. To complete welding 25mm-thick EH36 grade steel plate by single pass, 1.2mm diameter and 1.0mm long cut wires has been distributed in the groove before welding, and three different test coupons have been made using C-1.5%Mn, C-1.8%Mn-0.5%Mo, and C-1.4%Mn-1.7%Ni cut wires to investigate the influence of nickel(Ni) and molybdenum(Mo) on the mechanical properties of welds. Test results showed that the addition of Ni and Mo effectively promotes the formation of Acicular Ferrite(AF), while significantly reducing the amount of Grain Boundary Ferrite(GBF) in weld metal microstructures, which resulted in a beneficial effect on low temperature impact toughness and strength.

  • PDF

용접금속 잔류수소농도의 수치해석 연구 (A Numerical Study of the Residual Hydrogen Concentration in the Weld Metal)

  • 유진선;하윤석;라제쉬
    • Journal of Welding and Joining
    • /
    • 제34권6호
    • /
    • pp.42-46
    • /
    • 2016
  • Hydrogen assisted cracking (HAC) is one of the most complicated problem in welding. Huge amount of studies have been done for decades. Based on them, various standards have been established to avoid HAC. But it is still a chronic problem in industrial field. It is well known that the main causes of the hydrogen crack are residual stress, crack susceptible micro structures and a certain critical level of hydrogen concentration. Even though the exact generating mechanism is unclear till today, it has been reported that the hydrogen level in the weld metal should be managed less than a certain amount to prevent it. Matsuda studied that the residual hydrogen level in the weld metal can be varied even if the initial hydrogen content is same. It is also insisted in this report that the residual hydrogen concentration is in stronger correlation with hydrogen crack than the initial hydrogen content. But, in practical point of view, the residual hydrogen is still hard to consider because measuring hydrogen level is time and cost consuming process. In this regard, numerical analysis is the only solution for considering the residual hydrogen content. Meanwhile, Takahashi showed the possibility of predicting the residual hydrogen by a rigorous FE analysis. But, few commercial software suitable for solving the weld metal hydrogen has been reported yet. In this study, two dimensional thermal - hydrogen coupled analysis was developed by using the commercial FE software MARC. Since the governing equation of the hydrogen diffusion is similar to the heat transfer, it is shown that the heat transfer FE analysis in association with hydrogen diffusion property can be used for hydrogen diffusion analysis. A series of simulation was performed to verify the accuracy of the model. For BOP (Bead-On-Plate) and the multi-pass butt welding simulations, remaining hydrogen contents in the weld metal is well matched with measurements which are referred from Kim and Masamitsu.

파형 웨브주름 보의 휨성능에 관한 실험적 연구 (Experimental Study on Flexural Structural Performance of Sinusoidal Corrugated Girder)

  • 김종성;채일수
    • 한국강구조학회 논문집
    • /
    • 제27권6호
    • /
    • pp.503-511
    • /
    • 2015
  • 강구조물에서 장스팬의 경우, 일반적으로 스티프너로 보강된 플레이트거더를 많이 사용하는데, 보(girder)의 춤이 크고 웨브의 폭이 좁은 단면을 선택하는 경우는, 웨브가 세장해져서 면외좌굴이 문제가 된다. 이를 해결하기 위한 방안으로, 이 연구에서는 국내에서도 공장, 창고건물을 중심으로 많이 사용되고 있는, 춤이 큰 주름 웨브 보를 휨재로 사용했을 때, 그 적용가능성을 판단하기 위하여, 그 선행작업으로, 주름 웨브(파형, Sinusoidal)를 가진 H형 단면보의 재하실험을 실시하였다. 평판웨브 P-4.5실험체에 비해서 주름웨브 CP-2.3실험체는 최대 휨내력은 12% 부족했지만, CP-3.2 실험체는 약 24% 내력상승이 나타났다. 이는 주름웨브 보는 평판보보다 불리한 판폭두께비를 가진 경우에도 충분한 내력확보가 가능함을 의미한다. 그리고 유로코드(EN 1993-1-5)에 의하여 산정된 휨 내력 및 전단내력을, 재하실험에 의한 휨내력과 KBC2009에 의한 전단내력을 비교하였다. 유로코드에서는 주름웨브의 판두께 증가는 휨성능 향상에 도움이 안 되며, 전단성능은 웨브 판두께와 주름 웨브의 형상에 민감함을 알았다.

메시형 알루미늄 전극을 이용한 전기응집/부상 공정에서 Kaoline의 탁도 제거 (Turbidity Removal of Kaolin in an Electrocoagulation/Flotation Process Using a Mesh-type Aluminum Electrode)

  • 정창;김동석;박영식
    • 한국환경과학회지
    • /
    • 제26권5호
    • /
    • pp.563-572
    • /
    • 2017
  • The Electrocoagulation-Flotation (ECF) process has great potential in wastewater treatment. ECF technology is effective in the removal of colloidal particles, oil-water emulsion, organic pollutants such as microalgae, and heavy metals. Numerous studies have been conducted on ECF; however, many of them used a conventional plate-type aluminum anode. In this study, we determined the effect of changing operational parameters such as power supply time, applied current, NaCl concentration, and pH on the turbidity removal efficiency of kaoline. We also determined the effects of different electrolyte types (NaCl, $MgSO_4$, $CaCl_2$, $Na_2SO_4$, and tap water), as well as the differences caused by using a plate-type and mesh-type aluminum anode, on the turbidity removal efficiency. The results showed that the optimal values of ECF time, applied current, NaCl concentration, and pH were 5 min, 0.35 A, 0.4 g/L NaCl in distilled water, and pH 7, respectively. The results also revealed that the turbidity removal efficiency of kaoline in different electrolytes decreased in the following sequence, given the same conductivity: tap water > $CaCl_2$ > $MgSO_4$ > NaCl > $Na_2SO_4$. The turbidity removal efficiency of the mesh-type aluminum anode was significantly greater than the plate-type aluminum anode.

DEVELOPMENT AND EVALUATION OF THE MUON TRIGGER DETECTOR USING A RESISTIVE PLATE CHAMBER

  • Park, Byeong-Hyeon;Kim, Yong-Kyun;Kang, Jeong-Soo;Kim, Young-Jin;Choi, Ihn-Jea;Kim, Chong;Hong, Byung-Sik
    • Journal of Radiation Protection and Research
    • /
    • 제36권1호
    • /
    • pp.35-43
    • /
    • 2011
  • The PHENIX Experiment is the largest of the four experiments that have taken data at the Relativistic Heavy Ion Collider. PHENIX, the Pioneering High Energy Nuclear Interaction eXperiment, is designed specifically to measure direct probes of the collisions such as electrons, muons, and photons. The primary goal of PHENIX is to discover and study a new state of matter called the Quark-Gluon Plasma. Among many particles, muons coming from W-boson decay gives us key information to analyze the spin of proton. Resistive plate chambers are proposed as a suitable solution as a muon trigger because of their fast response and good time resolution, flexibility in signal readout, robustness and the relatively low cost of production. The RPC detectors for upgrade were assembled and their performances were evaluated. The procedure to make the detectors better was optimized and described in detail in this thesis. The code based on ROOT was written and by using this the performance of the detectors made was evaluated, and all of the modules for north muon arm met the criteria and installation at PHENIX completed in November 2009. As RPC detectors that we made showed fast response, capacity of covering wide area with a resonable price and good spatial resolution, this will give the opportunity for applications, such as diagnosis and customs inspection system.

선하중(先荷重)을 받은 RC보의 CFRP-Rod 휨보강 효과에 대한 실험적 연구 (An Experimental Study on the Flexural Behavior of Pre-loaded RC Beams Strengthened with CFRP-Rod)

  • 예상민;천우철;강주원;박성무
    • 한국공간구조학회논문집
    • /
    • 제7권1호
    • /
    • pp.79-85
    • /
    • 2007
  • FRP를 이용한 보강법 중에서도 기존에 일반적으로 행해진 보강법은 Plate 또는 Sheet의 형태로 콘크리트 표면에 부착하여 추가적인 강도를 발현하도록 하는 것이다. 그러나 조기 박락파괴, 부착면의 정리, 보강 단부의 앵커시공, 부착면에 대한 내화처리 등의 어려움이 많다. 이러한 문제점들에 대한 방안으로 막대(Rod) 형태인 CFRP-Rod를 보강모체에 홈을 파고 매립하는 NSMR(Near Surface Mounted Reinforcement)공법이 제안되었고, CFRP-Rod의 보강량, 길이, 간격 등의 변수에 의한 휨보강 능력의 평가에 대한 연구가 이루어져왔다. 그러나 구조물에서 CFRP-Rod의 보강은 어느 정도의 하중이 보강부위에 계속 재하된 상태로 보강이 이루어지게 되므로 본 연구에서는 보강전에 가해지는 선하중(Pre-loading)의 크기를 주요변수로 선하중의 크기에 따른 구조물의 거동 특성을 분석하고자 하였고, 선하중의 크기의 결정은 무보강 시험체의 공칭모멘트와의 비로 결정하였다.

  • PDF

이동식 크레인 하중이 굴착사면 안정성에 미치는 영향 분석 (Effect of Mobile Crane Load on Excavated Slope Stability)

  • 김정곤;나예지;원정훈
    • 한국안전학회지
    • /
    • 제36권5호
    • /
    • pp.18-26
    • /
    • 2021
  • The effect of heavy construction equipment on the excavated slope is investigated by slope stability analysis. A mobile crane with 500 kN capacity is applied as a working load to the background surface of the excavated slope, in both sandy soil and clay, designed to guarantee the safety of slope stability. Major parameters such as the distance between the edge of the slope and the mobile crane, groundwater level, and ground plate size of the mobile crane are considered. Only 23.8% and 14.3% of the analysis models with sandy soil and clay excavated slope, respectively, satisfied the slope stability. By changing the slope of the sandy soil from 1:1.0 to 1:1.2, the number of analysis models securing slope stability increased from 23.8% to 40.5%. For the clay excavated slope, the analysis models securing slope stability increased from 14.3% to 42.9% by changing slope inclination from 1:0.8 to 1:1.2. In addition, it is found that the increase in the size of the ground plate of the mobile crane increases the analysis models that secure slope stability. Therefore, it is an effective way to relax the excavated slope's inclination angle and simultaneously increase the ground plate size to guarantee stability.

조합하중을 받는 연속보강판의 좌굴 및 붕괴거동 평가 (Estimation of buckling and collapse behaviour for continuous stiffened plate under combined transverse axial compression and lateral pressure)

  • 박주신;최정환;홍관영;이경우
    • 한국항해항만학회지
    • /
    • 제33권1호
    • /
    • pp.27-33
    • /
    • 2009
  • 압축하중 및 횡하중의 조합하중을 받는 연속 보강판넬의 좌굴강도 및 최종강도의 평가는 선체구조 안정성을 재고하는데 아주 중요한 요소이다. 예를들면, 선박의 공창 상태에서 선체외판은 수압하중에 의해서 파생되는 횡방향 면내 압축하중과 선체외판에 작용하는 횡하중은 대표적인 하중 성분이다. 지금까지의 대부분의 연구 결과들은 실험테스트 및 이론석인 접근 그리고 수치계산 방법에 의해서 수행되었으며, 단일 판 또는 보강판의 조합하중에 대한 많은 업적들이 있다. 그러나, 이들 중 대부분의 연구는 종방향 면내 압축하중과 횡하중에 의한 연구결과가 대부분이며, 횡방항 면내 압축하중과 횡하중에 대한 결과들은 상대적으로 많지가 않다. 게다가 이전의 연구들은 주고 네변 단순지지된 판부재를 고려하였으나, 실제의 구조를 고려해보면, 횡방향 프레임과 종방향 거더들이 교차되어 있는 보강 판넬 구조이다. 본 연구는, 3척의 실적선에서 얻은 이중저 판넬 모델을 적용하고, 횡하중의 크기를 변수로 한 탄소성대변형 유한요소해석을 수행하였다. 이러한 여러 가지 수치 해석을 통하여, 횡하중의 크기 변화에 대한 영향과 횡방향 압축하중이 작용하는 붕괴 매커니즘에 대해서 고찰하였다.

후판 용접부의 횡균열 발생 방지에 관한 연구(I) (A Study on Prevention of Weld Transverse Crack for Thick Plate(I))

  • 정호신;엄동석;이해우
    • 한국해양공학회지
    • /
    • 제13권3호통권33호
    • /
    • pp.49-56
    • /
    • 1999
  • Welding is a reliable process and is mainly adopted for fabricating heavy structures. Recently, transverse cracks in the weld metal is serious problem, and they affect cost, efficiency, safety and joint reliability for various welded structures. In this view of point, this study investigated the potential factors for weld metal transverse crack. The main results obtained are as follows; 1) The content of diffusible hydrogen in the commercial flux cored are welding wire was remarkable change by manufacturer. 2) The diffusible hydrogen content was thd main factor for weld metal transverse cracks. 3) Weld metal was immune to transverse cracking under the condition of low diffusible hydrogen content of high restraint condition. 4) The factors for weld metal transverse crack would be the content of diffusible hydrogen and restraint of weld joint.

  • PDF

Integrated Expansion Analysis of Pipe-In-Pipe Systems

  • 최한석
    • 한국해양공학회지
    • /
    • 제20권5호
    • /
    • pp.9-14
    • /
    • 2006
  • This paper presents an analytical method, application of expansion, mechanical design, and integrated expansion design of subsea insulated pipe-in-pipe (PIP) systems. PIP system consists of a flowline and a casing pipe for the transport of high temperature and high pressure product from the subsea wells. To prevent heat lass from the fiowline, insulation material is applied between the pipes. The fiawline pipe and the casing pipe have mechanical connections through steel ring plate (water stops) and bulkheads. Pipeline expansion is defined by temperature, internal pressure, soil resistance, and interaction force between the flowline and the casing pipe. The results of the expansion analysis, the mechanical design of connection system of the two pipes and tie-in spool design are integrated for the whole PIP system.