• Title/Summary/Keyword: Heavy Lift Floating Crane

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The Hull Strength Assessment for Heavy Lift Floating Crane (초대형 해상 크레인의 선체구조 강도평가)

  • Kang, Yong-Gu;Baek, Seung-Hun;Lee, Joon-Hyuk;Park, Woo-Jin;Shim, Dae-Sung;An, Yong-Taek;Cho, Pyung-Sham
    • Special Issue of the Society of Naval Architects of Korea
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    • 2015.09a
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    • pp.1-8
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    • 2015
  • In general, the strength assessment for heavy lift vessel is carried out under two stages. The first stage is to comply with the requirement of KR (Korean Register of Shipping) Steel Barges and Rules for Classification of Steel Ships. At the second stage, the structural strength analysis by Finite Element Method is peformed. This paper describes the strength assessment considering various loads for the heavy lift vessel of sheerleg type.

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Cooperative control system of the floating cranes for the dual lifting

  • Nam, Mihee;Kim, Jinbeom;Lee, Jaechang;Kim, Daekyung;Lee, Donghyuk;Lee, Jangmyung
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.10 no.1
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    • pp.95-102
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    • 2018
  • This paper proposes a dual lifting and its cooperative control system with two different kinds of floating cranes. The Mega-erection and Giga-erection in the ship building are used to handle heavier and wider blocks and modules as ships and off-shore platforms are enlarged. However, there is no equipment to handle such Tera-blocks. In order to overcome the limit on performance of existing floating cranes, the dual lifting is proposed in this research. In the dual lifting, two floating cranes are well-coordinated to add up the lift capabilities of both cranes without any loss such that virtually a single crane is lifting, maneuvering and unloading. Two main constraints for the dual lifting are as follows: First, two barges of floating cranes should be constrained as a rigid body not to cause a relative motion between two barges and main hooks of the two cranes should be controlled as main hooks of a single crane. In order words, it is necessary to develop the cooperative control of two floating cranes in order to sustain a center of gravity of the module and minimize the tilting angle during the lifting and unloading by the two floating cranes. Two floating cranes are handled as a master-slave system. The master crane is able to gather information about all working conditions and make a decision to control the individual hook speed, which communicates the slave crane by TCP/IP. The developed control system has been embedded in the real floating crane systems and the dual lifting has been demonstrated five times at SHI shipyard in 2015. The moving angles of the lifting module are analyzed and verified to be suitable for hoisting control. It is verified that the dual lifting can be applied for many heavier and wider blocks and modules to shorten the construction time of ships and off-shore platforms.

Analysis for Lifting Design of a Floating Crane with Elastic Booms (붐(Boom)의 탄성을 고려한 해상 크레인의 리프팅 설계 해석)

  • Park, Kwang-Phil;Cha, Ju-Hwan;Lee, Kyu-Yeul
    • Special Issue of the Society of Naval Architects of Korea
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    • 2011.09a
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    • pp.5-11
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    • 2011
  • In this paper, the dynamic response analysis of a floating crane with elastic booms and a cargo is performed. The objective is to consider the effects of the elastic boom in the lifting design stage. Governing equations of the motion for the system which consists of interconnected rigid and flexible bodies are derived based on the formulation of flexible multibody system dynamics. To model the boom as a flexible body, floating reference frame and nodal coordinates are used. Coupled surge, pitch, and heave motion of the floating crane with the cargo which has 3 degree of freedom is simulated by solving the equation numerically. Finally, the effects of the elastic boom for the lifting design that the floating crane is required to lift a heavy cargo are discussed by comparing the simulation result between with the elastic boom and with the rigid one.

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Free Surface Procedure for Lifting Operation by Parallel Connected Floating Cranes using Synchronized Operation System and Its Applications to Lifting Operations of a Heavy Cargo (동조 시스템을 적용한 다수대의 해상크레인 병렬 운용 절차 및 대형 중량물의 리프팅 작업 적용)

  • Hwang, Jin-Ho;Ahn, Jeong-Ik;Lee, Soo-Bae;Kim, Yun-Ho;Choung, Jin-Sik;Ham, Seung-Ho;Lee, Won-Joon
    • Special Issue of the Society of Naval Architects of Korea
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    • 2009.09a
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    • pp.97-106
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    • 2009
  • Many production methods are tried to enhance the productivity efficiency. Parallel connected floating cranes are one of the examples to lift mega-blocks quickly and efficiently. However, a general operation manual to operate parallel connected floating cranes and a method to consider risks during lifting operation are not confirmed. And if each floating crane is operated by itself, it is very hard to cooperate. Therefore, Synchronized operation system is installed to control parallel connected floating cranes simultaneously and to be informed of each floating cranes data. And weighting factor is calculated by considering all hazards during the operation and the general operation manual is confirmed based on the factor. This paper introduces the procedure for lifting operations by parallel Connected Floating Cranes using synchronized operation system, and its applications to lifting operation of a heavy cargo such as barge lifting test, floating dock installation and 900 ton goliath crane replacement operation, etc.

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Innovative Methodology for Assembling Jack up Leg of 205m on ground of Ultra

  • Yang, Yeong-Tae;Sim, Song-Seop;Lee, Seung-Yeop;Hwang, Oe-Ju;Sin, Bong-Yeong
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.10a
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    • pp.87-92
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    • 2003
  • Generally, in jack up rig design for harsh environment, its leg height is a major factor for achieving a sufficient serviceability & operability in terms of the worst environment and the workable depth. Due to difficulties in constructing such a high-slender leg, inaccessibility of yard fabrication equipment, etc. the construction of Jack up rig fur harsh deep sea has not been common. Method using heavy crawler crane, fabrication tower or extension by the floating crane vessel is still conventional construction but, considering high cost fur mobilizing heavy lift vessel (HLV) or additional marine work for implementing preload / full height test at sea, the ground-base construction is much advantageous. Air skidding method (ASM hereafter) is ground-based construction methodology, newly developed due to such requests. ASM could also be extended to similar engineering fields. This paper presents the operating sequence, design parameters and procedure which were verified through successful operation at the end of May 2002.

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Spatial Scheduling for Mega-block Assembly Yard in Shipbuilding Company (조선소의 메가블록 조립작업장을 위한 공간계획알고리즘 개발)

  • Koh, Shie-Gheun;Jang, Jeong-Hee;Choi, Dae-Won;Woo, Sang-Bok
    • IE interfaces
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    • v.24 no.1
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    • pp.78-86
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    • 2011
  • To mitigate space restriction and to raise productivity, some shipbuilding companies use floating-docks on the sea instead of dry-docks on the land. In that case, a floating-crane that can lift very heavy objects (up to 3,600 tons) is used to handle the blocks which are the basic units in shipbuilding processes, and so, very large blocks (these are called the mega-blocks) can be used to build a ship. But, because these mega-blocks can be made only in the area near the floating-dock and beside the sea, the space is very important resource for the process. Therefore, our problem is to make an efficient spatial schedule for the mega-block assembly yard. First of all, we formulate this situation into a mathematical model and find optimal solution for a small problem using a commercial optimization software. But, the software could not give optimal solutions for practical sized problems in a reasonable time, and so we propose a GA-based heuristic algorithm. Through a numerical experiment, finally, we show that the spatial scheduling algorithm can provide a very good performance.

Dynamic Simulation of a Shipbuilding Erection Crane based on Wire Rope Dynamics (Wire Rope Dynamics 기반의 조선용 탑재 크레인 동역학 시뮬레이션)

  • Cha, Ju-Hwan;Ku, Nam-Kug;Roh, Myung-Il;Lee, Kyu-Yeul
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.2
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    • pp.119-127
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    • 2012
  • A wire rope is comprised of several metal wires which are wound together like a helix and it can resist relatively large axial loads, as compared with bending and torsional loads. A shipbuilding crane for erection such as a floating crane, a gantry crane, and a crawler crane hoists up and down heavy blocks by using these wire ropes. Thus, it is necessary to find dynamic properties of a wire rope in order to safely lift the blocks using the crane. In this study, a formula for calculating the tension and torsional moment acting on wire ropes of the crane was derived based on the existing study, and then dynamic simulation of the crane was performed based on the formula. The result shows that the dynamic simulation can be applied to find the safe method for block erection of shipyards.