• 한국정밀공학회지
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• 제22권3호
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• pp.137-145
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• 2005

The present research deals with structural analysis and optimal design of the heating drum of a hot-rolling press for medium density fiberboard. Stress concentration in the journal of the heating drum is analyzed by the submodel technique of the finite element method. The fatigue life under operating conditions is analyzed and evaluated by the stress-life theory. Shape optimal design problems, to minimize the maximum stress occurring in the journal, are formulated and shape parameters of the corner fillets of the journal are defined as the design variables. The problems are solved by the numerical optimization method and optimal shapes are found. The optimal designs are shown to be reliable in terms of the maximum stress and the fatigue life.

• 한국산업융합학회 논문집
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• 제7권1호
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• pp.69-82
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• 2004

Recently, in the food, paper, steel and plastic industries, plate or sheet type products have been produced by the rolling drum. Steam heating drums are introduced into plastic products facilities in order to keep the density, microstructure, and strength of material uniformly. The drum journal can not help being concentrated by stresses due to the bending and torsion. Especially the drum, heated by high pressure steam, might be exposed in the steam leakage accident. First of all, the stresses on the steam drum journal are to be analyzed, and a case study proper to the subject was performed with a scraped journal, in order to investigate the failure characteristics as well as the initiation and propagation of fatigue cracks, and most probable circumstances of crack initiation. As the result of this study, it is suggested that newly installed drum journal be thoroughly inspected at the next periodic maintenance intervals for evidence of cracking, the microstructure examination and hardness measurements to prevent steam drum from the failure accident.

• Journal of Advanced Marine Engineering and Technology
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• 제29권2호
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• pp.202-208
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• 2005

Stress and fatigue life analyses are performed to enhance a fatigue life of a heating drum of the roller press for medium density fiberboard. The finite element method employing the submodel is used to analyze stress concentration in the journal of the heating drum. The fatigue life is evaluated by the stress-life theory. Two modified designs of the journal are suggested and evaluated to reduce the maximum stress and to increase the fatigue life Their structural reliabilities are verified in terms of the yield strength and the design life.

• Agricultural and Biosystems Engineering
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• 제6권1호
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• pp.22-26
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• 2005

A wind-heat generation system was developed and the system consisted of an electric motor, a heat generation drum, a heat exchanger, two circulation pumps and a water storage tank. The heat generation drum is an essential element determining performance of the system. Frictional heat was generated by rotation of a rotor in the drum filled with a working fluid, and the heat stored in the fluid was used to increase water temperature through the heat exchanger. Effects of some factors such as rotor shape, kind and amount of working fluid, rotor rpm and water flow rate in the heat exchanger, affecting the system performance were investigated. Amounts of heat generated were varied, ranging from 126,000 to 32,760 kJ/hr, depending on combination of the factors. Statistical analysis using GLM procedure revealed that the most influential factor to decide the system performance was amount of the fluid in the drum. Experiments showed that the faster the speed of the rotor, the greater heat was obtained. The greatest efficiency of the heat generation system, electric power consumption rate vs gained heat amount of water, was about 70%. Though the heat amount was not enough for plant bed heating of a 0.1-ha greenhouse, the system would be promising if some supplementary heat source such as air- water heat pump is added.

• Agricultural and Biosystems Engineering
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• 제6권2호
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• pp.65-69
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• 2005

A windheat generation system with a Savonius windturbine was developed and the performance was evaluated through field tests. The system consisted of a heat generation drum, heat exchanger, water storage tank, and two circulation pumps. Frictional heat is created by rotation of a rotor inside the drum containing thermo oil, and was used to heat water. In order to estimate the capacity of this windheat generation system, weather data was collected for one year at the site near the windheat generation system. Wind Power from the savonius wind turbine mill was transmitted to the heat generation system with an one-to-three gear system. Starting force to rotate the savonius wind turbine and the whole system including the windheat generation system were 1.0 and 2.5 kg, respectively. Under the outdoor wind condition, maximum speed of the rotor in the drum was 75rpm at wind speed 6.5 m/sec, which was not fast enough to produce heat for greenhouse heating. Annual cumulative hours for wind speeds greater than 5 m/sec at height of 10, 20, 30 m were 190, 300 and 1020 hrs, respectively. A $5^{\circ}C$ increase in water temperature was achieved by the windheat generation system under the tested wind environment.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2005년도 추계학술대회 논문집 Vol.18
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• pp.18-19
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• 2005

EDDC(Evaporation using Drum in Dual Chamber) deposition system was manufactured for 100m long superconducting coated conductor. It is composed of reaction chamber, evaporation chamber and differential chamber. The drum is located across the differential and exposed to both of the evaporation chamber and the reaction chamber, and the tape is wound on the drum. The elements of superconducting material are co-evaporated from respective element boats in the evaporation chamber and deposited on the drum and reacted with oxygen in the reaction chamber. This process repeats by rotating the drum. When the total pressure of the reaction chamber was 5 mTorr, that of the evaporation chamber was $5{\sim}10^{-5}$Torr. This atmosphere can be achieved by means of differential pumping. There are four evaporator in the evaporation chamber. One is the radiation heating evaporator and the others are the high frequency induction evaporator. EDDC is one of promising methods for commercialization of superconducting coated conductor.

• 한국해양공학회지
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• 제24권5호
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• pp.22-30
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• 2010

The fuel tank of a ship is filled with heavy fuel oil (HFO) that has a very high viscosity. In order to inject the HFO into the engine easily, heating coils are usually installed inside the fuel tank to heat the HFO and lower its viscosity. Currently, several different types of heating coils are used, e.g., fin-type, bare-type, drum-type, and shell-and-tube-type. It is well known that the shell-and-tube-type heating coil has good performance and high efficiency. In this study, experiments were conducted to determine the heat transfer efficiencies of three different shell-and-tube-type heating coils. Heat transfer efficiency was evaluated by using FLUENT 6.3.26 software. Also, structural safety was assessed by using ANSYS.simulation software.

• 설비공학논문집
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• 제18권12호
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• pp.992-998
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• 2006

This study is to optimize design parameters for waste heat recovery boiler with water tube and three drum. The design optimization considered here is to find the most economic dimension of the boiler considered which results in a minimum cost in producing a unit amount of steam per given period of operation. For this purpose, optimize design have to determine what are the main parameters of affecting the total cost of producing a unit amount of steam which is comprised of manufacturing cost of the boiler, operating cost of the fan etc.

• 동력기계공학회지
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• 제9권4호
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• pp.51-57
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• 2005

In order to prevent the environmental pollution, the dryers are commonly used to treat sludge that one of sewages is polluting the quality of water. Generally, the drying method is various as to the property of material and use. Rotary dryer is a good apparatus to treat them. The rotary dryer is the way that is to make substance transmission and heating using hot air between sludge particles and heated gas. In this paper, we performed a numerical analysis of the inner air flow of the 3-pass rotary dryer through the changing rotational speed from 3rpm to 10rpm. In this result, we found that 3rpm is effective to dry material in terms of heat transfer because large scale velocity fluctuation is occurred inside the first and second drum. Also we confirmed that 5rpm and 8rpm showed up uniform flow at the center area of the first drum.

• 한국산업정보학회논문지
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• 제23권3호
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• pp.25-34
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• 2018

본 논문은 세탁물 건조기의 고효율과 건조성능 향상을 위한 탄소나노섬유의 열원(히팅모듈)을 설명하였고, 이 열원의 적용 가능성을 평가하는데 집중하였다. 제안된 히팅모듈의 설계를 위해, 탄소나노섬유램프의 표면온도와 표면온도분포특성에 관한 실험이 수행되었다. 그 램프의 표면온도는 램프에 흐르는 전류의 증가와 함께 선형적으로 증가하였고, 그 램프의 길이가 짧을수록 증가하는 패턴을 보였다. 제안된 히팅모듈은 건조효율, 세탁물의 수분증발률, 건조동작 중 드럼의 내부온도를 기반으로 평가되었다. 건조효율은 KS C 9319의 기준인 45%를 충족하였고, 수분증발률과 드럼의 내부온도는 각각 98.88%와 평균 $61.1^{\circ}C$로 S사의 제품과 대등한 건조성능을 보였다. 그 평가와 실제 건조실험 결과로부터, 제안된 탄소나노섬유램프 히팅모듈은 건조효율과 건조성능의 측면에서 세탁물 건조기의 열원으로 적용 가능할 것으로 판단되며, 높은 온도의 열원, 우수한 발열량, 원적외선 방출에 의한 건조성능의 향상과 세탁물의 살균효과를 얻을 수 있다. 추가적으로, 그 건조기들 사이에 건조효율 성능차이가 열원의 소비전력을 기반으로 상세히 분석되었다.