• Journal of the Korean Society for Precision Engineering
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• v.22 no.3 s.168
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• pp.137-145
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• 2005

The present research deals with structural analysis and optimal design of the heating drum of a hot-rolling press for medium density fiberboard. Stress concentration in the journal of the heating drum is analyzed by the submodel technique of the finite element method. The fatigue life under operating conditions is analyzed and evaluated by the stress-life theory. Shape optimal design problems, to minimize the maximum stress occurring in the journal, are formulated and shape parameters of the corner fillets of the journal are defined as the design variables. The problems are solved by the numerical optimization method and optimal shapes are found. The optimal designs are shown to be reliable in terms of the maximum stress and the fatigue life.

• Journal of the Korean Society of Industry Convergence
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• v.7 no.1
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• pp.69-82
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• 2004

Recently, in the food, paper, steel and plastic industries, plate or sheet type products have been produced by the rolling drum. Steam heating drums are introduced into plastic products facilities in order to keep the density, microstructure, and strength of material uniformly. The drum journal can not help being concentrated by stresses due to the bending and torsion. Especially the drum, heated by high pressure steam, might be exposed in the steam leakage accident. First of all, the stresses on the steam drum journal are to be analyzed, and a case study proper to the subject was performed with a scraped journal, in order to investigate the failure characteristics as well as the initiation and propagation of fatigue cracks, and most probable circumstances of crack initiation. As the result of this study, it is suggested that newly installed drum journal be thoroughly inspected at the next periodic maintenance intervals for evidence of cracking, the microstructure examination and hardness measurements to prevent steam drum from the failure accident.

• Journal of Advanced Marine Engineering and Technology
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• v.29 no.2
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• pp.202-208
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• 2005

Stress and fatigue life analyses are performed to enhance a fatigue life of a heating drum of the roller press for medium density fiberboard. The finite element method employing the submodel is used to analyze stress concentration in the journal of the heating drum. The fatigue life is evaluated by the stress-life theory. Two modified designs of the journal are suggested and evaluated to reduce the maximum stress and to increase the fatigue life Their structural reliabilities are verified in terms of the yield strength and the design life.

• Agricultural and Biosystems Engineering
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• v.6 no.1
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• pp.22-26
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• 2005

A wind-heat generation system was developed and the system consisted of an electric motor, a heat generation drum, a heat exchanger, two circulation pumps and a water storage tank. The heat generation drum is an essential element determining performance of the system. Frictional heat was generated by rotation of a rotor in the drum filled with a working fluid, and the heat stored in the fluid was used to increase water temperature through the heat exchanger. Effects of some factors such as rotor shape, kind and amount of working fluid, rotor rpm and water flow rate in the heat exchanger, affecting the system performance were investigated. Amounts of heat generated were varied, ranging from 126,000 to 32,760 kJ/hr, depending on combination of the factors. Statistical analysis using GLM procedure revealed that the most influential factor to decide the system performance was amount of the fluid in the drum. Experiments showed that the faster the speed of the rotor, the greater heat was obtained. The greatest efficiency of the heat generation system, electric power consumption rate vs gained heat amount of water, was about 70%. Though the heat amount was not enough for plant bed heating of a 0.1-ha greenhouse, the system would be promising if some supplementary heat source such as air- water heat pump is added.

• Agricultural and Biosystems Engineering
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• v.6 no.2
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• pp.65-69
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• 2005

A windheat generation system with a Savonius windturbine was developed and the performance was evaluated through field tests. The system consisted of a heat generation drum, heat exchanger, water storage tank, and two circulation pumps. Frictional heat is created by rotation of a rotor inside the drum containing thermo oil, and was used to heat water. In order to estimate the capacity of this windheat generation system, weather data was collected for one year at the site near the windheat generation system. Wind Power from the savonius wind turbine mill was transmitted to the heat generation system with an one-to-three gear system. Starting force to rotate the savonius wind turbine and the whole system including the windheat generation system were 1.0 and 2.5 kg, respectively. Under the outdoor wind condition, maximum speed of the rotor in the drum was 75rpm at wind speed 6.5 m/sec, which was not fast enough to produce heat for greenhouse heating. Annual cumulative hours for wind speeds greater than 5 m/sec at height of 10, 20, 30 m were 190, 300 and 1020 hrs, respectively. A $5^{\circ}C$ increase in water temperature was achieved by the windheat generation system under the tested wind environment.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2005.11a
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• pp.18-19
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• 2005

EDDC(Evaporation using Drum in Dual Chamber) deposition system was manufactured for 100m long superconducting coated conductor. It is composed of reaction chamber, evaporation chamber and differential chamber. The drum is located across the differential and exposed to both of the evaporation chamber and the reaction chamber, and the tape is wound on the drum. The elements of superconducting material are co-evaporated from respective element boats in the evaporation chamber and deposited on the drum and reacted with oxygen in the reaction chamber. This process repeats by rotating the drum. When the total pressure of the reaction chamber was 5 mTorr, that of the evaporation chamber was $5{\sim}10^{-5}$Torr. This atmosphere can be achieved by means of differential pumping. There are four evaporator in the evaporation chamber. One is the radiation heating evaporator and the others are the high frequency induction evaporator. EDDC is one of promising methods for commercialization of superconducting coated conductor.

• Journal of Ocean Engineering and Technology
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• v.24 no.5
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• pp.22-30
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• 2010

The fuel tank of a ship is filled with heavy fuel oil (HFO) that has a very high viscosity. In order to inject the HFO into the engine easily, heating coils are usually installed inside the fuel tank to heat the HFO and lower its viscosity. Currently, several different types of heating coils are used, e.g., fin-type, bare-type, drum-type, and shell-and-tube-type. It is well known that the shell-and-tube-type heating coil has good performance and high efficiency. In this study, experiments were conducted to determine the heat transfer efficiencies of three different shell-and-tube-type heating coils. Heat transfer efficiency was evaluated by using FLUENT 6.3.26 software. Also, structural safety was assessed by using ANSYS.simulation software.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.18 no.12
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• pp.992-998
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• 2006

This study is to optimize design parameters for waste heat recovery boiler with water tube and three drum. The design optimization considered here is to find the most economic dimension of the boiler considered which results in a minimum cost in producing a unit amount of steam per given period of operation. For this purpose, optimize design have to determine what are the main parameters of affecting the total cost of producing a unit amount of steam which is comprised of manufacturing cost of the boiler, operating cost of the fan etc.

• Journal of Power System Engineering
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• v.9 no.4
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• pp.51-57
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• 2005

In order to prevent the environmental pollution, the dryers are commonly used to treat sludge that one of sewages is polluting the quality of water. Generally, the drying method is various as to the property of material and use. Rotary dryer is a good apparatus to treat them. The rotary dryer is the way that is to make substance transmission and heating using hot air between sludge particles and heated gas. In this paper, we performed a numerical analysis of the inner air flow of the 3-pass rotary dryer through the changing rotational speed from 3rpm to 10rpm. In this result, we found that 3rpm is effective to dry material in terms of heat transfer because large scale velocity fluctuation is occurred inside the first and second drum. Also we confirmed that 5rpm and 8rpm showed up uniform flow at the center area of the first drum.

• Journal of Korea Society of Industrial Information Systems
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• v.23 no.3
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• pp.25-34
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• 2018

This paper presents a heating source of carbon nanofibers for the efficiency and the drying performance of laundry dryer, and focuses on the applicability-evaluation of its source. To design the proposed heating module, experiments were conducted in terms of surface temperature and surface temperature distribution characteristics of carbon nanofiber lamps. The surface temperature of the lamps increased linearly with increment of a current to flow a lamp and revealing the increasing pattern as the length of the ramps is shorter. The proposed heating source was evaluated based on drying efficiency, moisture evaporation rate at laundry, and internal temperature of a drum during drying process. The drying efficiency satisfied a 45% which is specified in KS C 9319. The moisture evaporation rate and the internal temperature of the drum were respectively 98.88% and $61.1^{\circ}C$, which are similar to that of S's company dryer. From the evaluation and actual drying test results, the proposed carbon nanofiber lamp heating module is considered to be applicable as a heat source for laundry dryer in terms of drying efficiency and drying performance. it is possible to obtain a heat source at a high temperature, an excellent calorific value, an improvement in drying performance, and an effect of sterilizing laundry due to the emission of far-infrared rays. In addition to the applicability, the difference of the drying efficiency between the dryers was analyzed in detail based on the power consumption of the heat sources.