• Title/Summary/Keyword: Heating coil

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Control Characteristics with Flow Rate Control Methods in Central Heating System (중앙난방시스템의 유량제어방식에 따른 제어특성 연구)

  • Song, Jae-Yeob;Ahn, Byung-Cheon
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.7 no.1
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    • pp.32-37
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    • 2011
  • In this study, control characteristics and energy performance with flow rate control methods were reviewed with the simulation. The heating system is classified such as fan coil unit and HVAC system currently used in buildings with valve control and pump inverter control. The simulation analysis program is made by TRNSYS ver. 15 with the actual data. As a result of this study, the central heating system with pump inverter control decreases electricity energy and reduces gas consumption. Inverter control method shows better performance in comparison with valve control one for energy saving.

A Study on the Flat-Type Induction Heating of Steel Plate (강판표면의 유도가열에 관한 연구)

  • Yun, Jin-Oh;Yang, Young-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.7
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    • pp.948-954
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    • 2004
  • Induction heating is a process that is accompanied with magnetic and thermal situation. When the high-frequency current flows in the coil, induced eddy current generates heat to conductor. To simulate an induction and induction heating process, the finite element analysis program was developed. A coupling method between the magnetic and thermal routines was developed. In the process of magnetic analysis and thermal analysis, magnetic material properties and thermal material properties depending on temperature are taken into consideration. In this paper, to predict the angular deformation, temperature difference and the shape of heat affected zone were discussed. Also appropriate coil shape and other process variables for maximum angular deformation were proposed.

Measures and Proposal for Korean Solar Water Heating System (한국형 태양열 온수급탕 시스템의 대책과 제안)

  • Kim, Sung-Soo;Hong, Hi-Ki
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.20 no.9
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    • pp.631-636
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    • 2008
  • Solar thermal systems are recently refocused by higher oil prices, but did not completely restore the people's confidence owing to the past bad systems. Several types of solar water heating systems were analyzed in characteristics and some proper systems were proposed under Korean climates and system scale. As a small system, natural circulation system should be installed only in a southern region of Korea, with a freeze protection valve instead of heating coil for freeze protection. In most area of Korea, the forced circulation type with a heat exchange coil inside a thermal storage tank or with a spiral-jacketed storage tank, proposed and verified by the authors, has a merit of stable performance and freeze protection.

Process Design for the Tubular Hydroforming at Elevated Temperatures (온간 하이드로포밍 공정을 위한 시스템 설계)

  • Kim, B.J.;Park, K.S.;Sohn, S.M.;Lee, M.Y.;Moon, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.226-229
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    • 2006
  • Process design has been performed for the warm hydroforming of light weight alloy tubes. For the heating of tubes, specially designed induction heating system has been adopted to ensure rapid heating of tubes. The induction heating system uses 30kHz frequency induction coil in order to concentrate the energy in the tube and prevent the energy loss. But the induced heat by the integrated heating system, consisting of induction coil, tube, pressure oil and dies, was normally not equally distributed over the length and circumference of the tube specimen, and consequent temperature distribution was non-uniform. So additional heating element has been inserted into the inside of the tube to maintain the forming temperature and reduce temperature drop due to heat loss to the molds. And for that heat loss, a heat insulation system has also been installed. The drop in flow stress at elevated temperatures results in lower internal pressure for hydroforming and lower clamping forces. The proposed warm hydroforming process has been successfully implemented when applying 6061 aluminum extruded tubes.

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A Study on Annealing Cycle Control Temperature of Hi - CON/2 BAF and HNx BAF (Hi-CON/H2 BAF와 HNx BAF의 소둔사이클 제어온도에 관한 연구)

  • 김문경
    • Journal of Advanced Marine Engineering and Technology
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    • v.18 no.1
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    • pp.114-122
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    • 1994
  • A cold temperature control system for the BAF(batch annealing furnace) has been established in order to reduce energy consumption to imrpove productivity and stabilize the properties of products. Therefore we confirmed a relation between annealing cycle time and atmospheric gas, changing annealing cycle time according to BAF temperature with time during heating and actual temperature measurements cold spot during soaking. The results of the temperature variation effect on the batch annealing are as follows. 1) Cooling rate is increasing gradually with increasing atmospheric gas flow, but heating rate is hardly increasing without atmospheric gas component. Heating time is reduced to one half with increasing atmospheric gas flow rate and changing of atmospheric gas component from HNx to Ax gas and annealing cycle time is reduce to 2.7 times. 2) With enlarging the difference between furnace temperature and soaking temperature at the HNx BAF, heating time becomes short, but cooling time is indifferent. 3) If temperature difference of 300.deg. C in the temperature change of cold spot according to the annealing cycle control temperature, Hi-CON/H2BAF is interchanging at each other at 26hours, but HNxBAF at 50 hours. 4) Soaking time at batch annealing cycle determination is made a decision by the input coil width, and soaking time for quality homogenization of 1219 mm width coil must be 2.5 hours longer then that of 914mm width coil for the same coil weight at Hi-CON/H2BAF. But, it is necessary to make 2 hours longer at HNxBAF.

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A Study on the Maximum Energy Transfer of a Small Industrial Induction Heater (소형산업용 인덕션 히터의 최대에너지 전달에 관한 연구)

  • Lee, Jeong-Bin;Kim, Tae-Myoung;Kim, Young-Wan
    • Journal of IKEEE
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    • v.25 no.3
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    • pp.534-539
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    • 2021
  • Induction heating method that allows the maximum heating power to be delivered by varying switching frequency in the inductance change of the work coil of induction heater was proposed in this paper. Depending on the type of work piece in the work coil and proximity to the work coil, the resonance frequency of the resonant circuit will be changed. It may be difficult to deliver the maximum power due to the damage of the induced heater element or switching loss depending on the resonance frequency and switching frequency operating relationship. The switching frequency was variable to maintain the maximum power transmission by sensing the heating power due to the change of the resonance frequency. Through the result of the proposed method that can be controlled within the required output change range according to the change of the switching frequency corresponding to the change of the resonance frequency, the induction heater having a variable switching frequency characteristic that can transmit almost constant output power (within 0.43 dB) power efficiency was achieved.

Study of Heat Transfer and Safety Evaluation for Heating Coils in the Fuel Tank of a Ship (선박 연료탱크 내 가온기의 열유동 및 안전성 평가에 관한 해석)

  • Moon, Jin-Gwon;Park, Jong-Chun;Kwon, Yoo-Hong;Yoo, Won-Seok;Ahn, Soo-Whan
    • Journal of Ocean Engineering and Technology
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    • v.24 no.5
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    • pp.22-30
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    • 2010
  • The fuel tank of a ship is filled with heavy fuel oil (HFO) that has a very high viscosity. In order to inject the HFO into the engine easily, heating coils are usually installed inside the fuel tank to heat the HFO and lower its viscosity. Currently, several different types of heating coils are used, e.g., fin-type, bare-type, drum-type, and shell-and-tube-type. It is well known that the shell-and-tube-type heating coil has good performance and high efficiency. In this study, experiments were conducted to determine the heat transfer efficiencies of three different shell-and-tube-type heating coils. Heat transfer efficiency was evaluated by using FLUENT 6.3.26 software. Also, structural safety was assessed by using ANSYS.simulation software.

Numerical analysis of the vertical tube-in-tube ground coil heat exchanger (수직으로 매설된 이중관형 지중 열교환기에 대한 해석적인 연구)

  • 유지오;금성민;신현준
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.11 no.3
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    • pp.339-348
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    • 1999
  • A computer model was developed in order to predict the temperature distribution and the performance of the vertical tube-in-tube ground coil heat exchanger. This model has been validated by experimental results conducted by ORNL. The heat exchanger performance with the variation of the length is calculated and compared. As results, the heat exchanger performance is proportional to the length but the performance per unit length decreases. The minimum performance of 70m - PVC heat exchanger during cyclic operation for a week is obtained 20,054kJ/h for cooling operation and 13,915kJ/h for heating operation. And minimum temperature difference is $4.64^{\circ}C$ for cooling operation and $2.64^{\circ}C$ for heating operation. In each case, it is noted that the temperature difference between the pipe and the far-field occurs within 0.8m from the heat exchanger.

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A new approach to working coil design for a high frequency full bridge series resonant inverter fitted contactless induction heater

  • Dhar, Sujit;Dutta, Biswajit;Ghoshroy, Debasmita;Roy, Debabrata;Sadhu, Pradip Kumar;Ganguly, Ankur;Sanyal, Amar Nath;Das, Soumya
    • Advances in Computational Design
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    • v.2 no.4
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    • pp.283-291
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    • 2017
  • High frequency full bridge series resonant inverters have become increasingly popular among power supply designers. One of the most important parameter for a High Frequency Full Bridge Series Resonant Inverter is optimal coil design. The optimal coil designing procedure is not a easy task. This paper deals with the New Approach to Optimal Design Procedure for a Real-time High Frequency Full Bridge Series Resonant Inverter in Induction Heating Equipment devices. A new design to experimental modelling of the physical properties and a practical power input simulation process for the non-sinusoidal input waveform is accepted. The design sensitivity analysis with Levenberg-Marquardt technique is used for the optimal design process. The proposed technique is applied to an Induction Heating Equipment devices model and the result is verified by real-time experiment. The main advantages of this design technique is to achieve more accurate temperature control with a huge amount of power saving.

Study of Fire Appraisal Method According to Electrical Fire Hazards of Hair Dryer (모발건조기의 전기화재 위험요소에 따른 화재 감정기법 연구)

  • Moon, Hyun-Wook;Lee, Ki-Yeon;Kim, Dong-Woo;Gil, Hyung-Jun;Kim, Hyang-Kon
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.25 no.12
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    • pp.113-118
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    • 2011
  • In this study, investigation and appraisal method for the scene of a fire according to electrical fire hazards of hair dryer which is usually used at living space are presented. Hair dryer is briefly composed of heating part, wind part and control part. Electrical fire hazards of hair dryer are insulation destruction of power cord, ignition by overheat of heating coil, scattering spark on inside dust, overheat of motor by fan shackle, ignition by carelessness of user, and so on. Fire cause by hair dryer can be perceived through investigation about half-disconnection of power cord, contact badness of power plug, verification of heating coil, fan and switch. These results are expected to be utilized effectively in a countermeasure to prevent an electrical fire by hair dryer.