• Title/Summary/Keyword: Heat-up time

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Effect of Mechanical Alloying on the Structure and Mechanical Properties of Rapid Solidified Al-(1, 3, 5 )Cr Extruded Bars (급속냉각한 Al-(1, 3, 5)Cr 합금 압출재의 조직과 기계적 성질에 미치는 기계적 합금화의 영황)

  • Jhee, T.G.;Kim, W.C.
    • Journal of the Korean Society for Heat Treatment
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    • v.7 no.1
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    • pp.3-10
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    • 1994
  • The structure and mechanical properties of the extruded specimens were investigated in rapid solidified Al-(1, 3, 5) Cr alloys after mechanical alloying. Finer lamellar microstructure could no longer be resolved in the bars obtained by extrusion of the spherical particles after 200 min. of processing time. The structure of extruded bars are highly depended on the processing time of splats. The isothermal annealing of the extruded bars showed that all the alloys had good thermal stability up to $400^{\circ}C$ and did not show the recrystallization phenomena. Severe working of Al-(1, 3, 5) Cr splats produced a very fine grain size and substructural strengthening (high dislocation density and fine grain size). Effects of mechanical alloying on the thermal stability of the extruded bars Al-(1, 3, 5) Cr alloys decreases, with increasing Cr content. But the ultimate tensile Strength in the extruded bars increases with increasing Cr content.

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A Syudy on the Diffusion Joining of 7000 Al Alloy (7000계 Al 합금의 확산접합에 관한 연구)

  • Jin, Y.C.;Hong, E.S.;Kim, Y.S.;Lee, M.S.;Yoo, C.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.6 no.1
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    • pp.9-16
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    • 1993
  • To investigate the properties of diffusion bonding of 7050 Al alloy, the diffusion bonding joints have been produced in self-made diffusion bonding hot-press which admits a defined application of the bonding pressure during the heating phase and also rapid cooling after the bonding process with various bonding condition. The strength of the bond increases with increasing the bonding time and temperature. Shear test at toom temperature showed that high strength up to 70% that of parent metal (320 MPa), 220 MPa for the specimen bonded 14 hr at $560^{\circ}C$, with 3 MPa. In this case, however, there is large deformation more than 20% reduction in thickness. The results were correlated with joint characteristics found by optical microstructure and by fractography by SEM. When the strengths of the bonds are more than 50% that of parent metal, a great deal of dimples stretched along the direction of shear stress are observed over the fractured surface of the bond. On the microstructure of the bond line, initial mophology of the bond line disapeared for the grain boundary migration with increasing the bonding time.

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Heat and Fluid Flow Analysis on the Effect of Crucible Heat Conductivity and Flow Rate of Ar to Solidification of Polycrystalline Silicon Ingot (다결정 Si ingot 응고 시 도가니 열전도도 및 Ar 유입량 변화에 대한 열유체 해석)

  • Shin, Sang-Yun;Ye, Byung-Joon
    • Journal of Korea Foundry Society
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    • v.32 no.6
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    • pp.276-283
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    • 2012
  • This study presents the results on the changes of crucible thermal conductivity and inflow of Ar, and constructed the mathematical model about heat transfer into furnace. As process variables, simulation model was designated thermal conductivity of crucible to $0.5W{\cdot}m^{-1}{\cdot}K^{-1}$, $1W{\cdot}m^{-1}{\cdot}K^{-1}$, $2W{\cdot}m^{-1}{\cdot}K^{-1}$, $4W{\cdot}m^{-1}{\cdot}K^{-1}$, and inflow rate of Ar to 15 L/min, 30 L/min, 60 L/min. Initial condition and boundary condition were set respectively in two terms of process. Each initial conditions were set up by the preceding simulation of heat and fluid flow. The primary goal is the application of unidirectional growth of Si ingot using the result. In the result of the change of heat conductivity of crucible, the higher thermal conductivity of crucible shows the shorter solidification time and the bigger temperature difference. And the flow patterns are changed with the inflow rate of Ar. Finally, we found that the lower crucible's thermal conductivity, the better crucible is at polycrystalline Si ingot growth. But in case of Ar inflow, it is hard to say about good condition. This data will be evaluated as useful reference used in allied study or process variable control of production facilities.

Synthesis and Characteristics of Porous Silica Ceramics with Organic Additives(I) (유기물 첨가에 따른 다공성 실리카 세라믹스의 제조 및 특성(I))

  • 신진용;이범재;노재성
    • Journal of the Korean Ceramic Society
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    • v.35 no.9
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    • pp.958-968
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    • 1998
  • Porous silica ceramics were prepared using DCCA(Drying Control Chemical Additives) Such as uncharged polymer(Polyethylene glycol) and protein (Lipase) under H2O/Low-grade TEOS=10 C2H5OH/Low-grade TEOS=1 HC1/Low=grade TEOS=0.01 After Plain which doesn't added DCCA and samples of 11 sorts which varied molecular weight of PEG(Mw=600, 1000, 2000) quantity of Lipase and concentration of wat-er were synthesized gellation time and thermal analysis were investigated. After heat-treated at 600, cry-stal structures analyses of SiO2 polymer and characteristics of pores were investigated. Gellation time was retarded about 2-6 times as compared with plain resulting in addition of DCCA and crystal structures ex-hibited amorphous state. Moreover as increase of water a short gellation time was obtained. The samples added PEG showed increase of specific surface areas up to 20-40% and had micropores while those of Lipase were decreased about 90% and showed broad pore size distribution.

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A study of development of Rapid Foam Shaping process using hot tool (열 공구를 이용한 쾌속 폼 가공 공정 개발에 관한 연구)

  • 김효찬;이상호;송민섭;양동열;박승교
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.55-59
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    • 2004
  • Recently, life cycle and lead-time of products have been shortened with the demand of customers. Therefore, it is important to reduce time and cost at the step of manufacturing trial molds. In order to realize three dimensional shape on CAD, the machining process has been widely used because it offers practical advantages such as precision and versatility. However, traditional machining process spends a lot of time in cutting product and the remained material causes trouble such as inconvenience for clean. In this work, a new machining process using the hot tool has been proposed to overcome those limitations. In the process, the hot tool moves the predetermined path and the heat of the tool decomposes the remained material. In order to set up the process, the hot tool to satisfy requirements is designed and the material thermal properties are obtained using the DSC and TGA machine. The relationships between process parameters and thermal radius of the tool are obtained through experiment.

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Effect of High Temperature Aging Time on Mechanical Characteristics Degradation of STS 304 Steel (STS 304 강의 기계적 특성에 미치는 고온 열화 시간의 영향)

  • Jung, Kwang-Hu;Kim, Seong-Jong
    • Journal of Surface Science and Engineering
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    • v.50 no.5
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    • pp.380-385
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    • 2017
  • Mechanical characteristics of the STS 304 which is heat resistance steel were investigated after artificial aging at $650^{\circ}C$ with 1,000 hours. Tensile test specimens and small test pieces were done artificial aging up to 1,000 hours in the high temperature atmospheric environment. The results present that as the aging time increased, tensile properties were deteriorated. In the case of failure mechanism, the configuration of the fractography presented drastic change from ductile to brittle with aging time. $M_{23}C_6$ carbide leading to the change of the mechanical properties and fracture mode of the aged STS 304 steel continuously precipitated along the grain boundaries of austenite microstructure.

MHD SIMULATIONS OF A MOVING SUB CLUMP WITH HEAT CONDUCTION

  • ASAI NAOKI;FUKUDA NAOYA;MATSUMOTO RYOJI
    • Journal of The Korean Astronomical Society
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    • v.37 no.5
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    • pp.575-578
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    • 2004
  • High resolution observations of cluster of galaxies by Chandra have revealed the existence of an X-ray emitting comet-like galaxy C153 in the core of cluster of galaxies A2125. The galaxy C153 moving fast in the cluster core has a distinct X-ray tail on one side, obviously due to ram pressure stripping, since the galaxy C153 crossed the central region of A2125. The X-ray emitting plasma in the tail is substantially cooler than the ambient plasma. We present results of two-dimensional magnetohydrodynamic simulations of the time evolution of a sub clump like C153 moving in magnetized intergalactic matter. Anisotropic heat conduction is included. We found that the magnetic fields are essential for the existence of the cool X-ray tail, because in non-magnetized plasma the cooler sub clump tail is heated up by isotropic heat conduction from the hot ambient plasma and does not form such a comet-like tail.

Study of Warm Forging Process for Non-Heat-Treated Steel (비조질강 온간단조를 위한 공정검토)

  • Park, J.S.;Kang, J.D.;Lee, Y.S.;Lee, J.H.
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.525-530
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    • 2001
  • As a part of efforts to examine feasibility of warm forging near-net-shape process for non-heat-treated steel to replace quenched and tempered S45C steel, the optimized process condition has been determined to be $820^{\circ}C$ for heating, 10/sec for strain rate of forging and approximately 250MPa for flow stress from observed results such as the $A_{3}$ transformation temperature of about $790^{\circ}C$, the fully dynamic recrystallized behavior between $800^{\circ}C\;and\;850^{\circ}C$ when compressed up to 63% engineering strain at 10/sec strain rate, and the high temperature microsturctural stability. Also, controlled cooling rate of $6.3^{\circ}C/sec$ by water-spraying at a rate of $0.10cc/sec-cm^{2}$ for 60seconds followed by air-cooling right after forging process has been considered in this study as a feasible approach based on examination of the microsturcture of mixed ${\alpha}-ferrite$ and pearlite, the hardness and tensile properties meeting specification, and the reduced total cooling time to room temperature. Successive works would be carried out for the impact strength, machinalility, and forgeability at this process in the near future.

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Study on the Development of Steam Boiler using Carbon-fiber Heater (탄소섬유 발열체를 이용한 증기 보일러 개발에 관한 연구)

  • Kim, Bu-Ahn;Kang, Suk-Jun;Choi, Young-Min;Moon, Chang-Kown
    • Journal of Power System Engineering
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    • v.21 no.3
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    • pp.30-36
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    • 2017
  • Carbon fiber shows excellent heat generation value and thermal efficiency comparing with the metallic materials because of its far infrared-rays and radiant heat. So, high performance and economic steam boiler system for the industry can be manufactured by using the carbon fiber heater. The far infrared ray radiation rate was more than 90 % of carbon fiber. Steam boiler system with carbon fiber heater in this study is made up of heating section. In the proof test of steam boiler, the aimed temperature and dwelling time were at $500^{\circ}C$ for 8,000 hours, $600^{\circ}C$-3,000 hours, and $700^{\circ}C$-1,000 hours. The temperature rise rate of steam boiler with carbon fiber heater was about 40% faster than that of the conventional boiler.

Effects of the Gas Composition on Internal Oxidation Characteristics of Low Carbon Alloy Steel during Carburizing in Nitrogen-Propane-Air Atmospheres (질소-프로판-공기분위기에서 저탄소 합금강의 침탄시 내부산화 특성에 미치는 가스조성의 영향)

  • Roh, Y.S.;Kim, S.M.;Kim, Y.H.;Kim, H.K.;Lee, S.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.4 no.4
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    • pp.53-60
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    • 1991
  • This study has been performed to investigate into the internal oxidation characteristics of low carbon steel with respect to the added amount of air in nitrogen-propane atmosphere after gas carburizing for various times at $930^{\circ}C$. The results obtained from the experiment are as follows ; (1) Optical micrographs have shown that the internal oxidation is unlikely to occur in the gas atmosphere without air and that oxidized zone in the outer surface layer is formed in the gas atmosphere with air revealing that the depth of oxidized zone increases with increasing the added amount of air. (2) The formation of internally oxidized zone in the outer surface layer has been found to be inhibited as Ni content increases, i. e, the amount of alloying element increases. (3) The depth of oxidation has been measured to increase with almost parabolically gas carburizing time of up to 6 hours.

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