• 제목/요약/키워드: Heat-Resistant Composites

검색결과 28건 처리시간 0.024초

비행체 추진기관용 내열 복합재의 특성 및 개발 동향 (Characteristics and Development Trends of Heat-Resistant Composites for Flight Propulsion System)

  • 황기영;박종규
    • 한국항공우주학회지
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    • 제47권9호
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    • pp.629-641
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    • 2019
  • 고온, 고압의 연소가스에 의해 유입되는 많은 열을 효과적으로 차단하여 고체 로켓 노즐의 공력형상을 최대한 유지하면서 구조물의 온도 상승을 일정수준 이하로 제한하기 위해 연소가스와 접하는 위치에 내삭마성이 우수한 C/C 복합재 등의 내열재를, 그 배면에는 열확산계수가 낮은 단열재를 적용한다. 내산화성이 우수한 SiC/SiC 복합재는 가스터빈 엔진에 적용되고 있으며, 경량화와 내열성 향상으로 인해 엔진 성능 증가에 기여하고 있다. 극초음속으로 비행하는 스크램제트는 흡입 공기 온도가 매우 높아서 흡열 연료를 냉각제로 사용하는 C/SiC 구조물 개발 연구가 수행되고 있다. 본 논문에서는 고체 로켓 노즐, 가스터빈 엔진 및 램제트/스크램제트 추진기관에 사용되는 다양한 내열 복합재의 특성, 적용사례 및 개발 동향을 고찰하였다.

Examination of heat resistant tensile properties and molding conditions of green composites composed of kenaf fibers and PLA resin

  • Ben, Goichi;Kihara, Yuichi;Nakamori, Keita;Aoki, Yoshio
    • Advanced Composite Materials
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    • 제16권4호
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    • pp.361-376
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    • 2007
  • Disposing of conventional fiber-reinforced polymers (FRPs) poses an environmentally challenging problem. Disposal of FRPs by combustion discharges carbon dioxide in the air because the resin of FRPs is made of fossil fuel. When they are disposed of in the ground, FRPs remain semipermanently without decomposing. In response to these problems, green composites are now being developed and are extensively studied as a material that produces a lower environmental burden. In this paper, green composites using kenaf fiber yarn bundles and PLA (poly(lactic acid)) are fabricated and their tensile properties are evaluated in the experiment. The tensile Young's modulus of all of the laminations is larger than that of PLA alone and the tensile strength of some laminations is larger than that of PLA alone. In particular, the value of UD composite of $0^{\circ$ shows double the tensile strength of PLA alone. Furthermore, the molding conditions for fabricating with a hot press are investigated and the heat resistant tensile properties of green composites are also reported.

경량 폴리머 콘크리트 복합체의 내열성능에 관한 연구 (A Study on the Heat Resistance of Light-Weight Polymer Concrete Composites)

  • 조영국
    • 한국건축시공학회지
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    • 제8권6호
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    • pp.131-137
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    • 2008
  • In recent years, the light-weight aggregate has widely been used to reduce the weight of construction structures, and to achieve the thermal insulation of building structures. The purpose of this study is to evaluate the heat resistance of polymer concrete composites with light-weight aggregate made by binders as resin and cement with polymer dispersion. The light-weight polymer concrete composites are prepared with various conditions such as binder content, filler content, void-filling ratio, light-weight aggregate content and polymer-cement ratio, and tested for heat resistant test, and measured the weight reducing ratio, strengths and exhaustion content of gas such as CO, NO and $SO_2$. From the test results, the weight reducing ratio of light weight polymer concrete using UP binder after heat resistance test increase with an increase in the UP content irrespective of the filler content. The weight reducing ratio of polymer cement concrete is considerably smaller than that of UP concrete. In general, the strengths after heat resistance of polymer concrete composites are reduced about 40 to 65% compared with those before test. The exhausted quantity of CO, NO and $SO_2$ gases in polymer concrete composites is less than EPS(Expanded poly styrene). From the this study, it is confirmed that the many types gases discharge according to binder type of polymer concrete composites, its amount is controlled by selection of the binder type and mix proportions.

금속기 복합재료의 마찰ㆍ마모 특성에 관한 연구 (A Study on the Frictional Abrasion Properties of MMC)

  • 이광영;박원조;허선철
    • 한국자동차공학회논문집
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    • 제10권6호
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    • pp.171-177
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    • 2002
  • Metal matrix composites had generated a lot of interest in recent times because of significant in specific properties, it was also highlighted as the material of frontier industry because strength, heat-resistant, corrosion-resistant and wear-resistant were superiored. In recent years, the study of metal matrix composite has increased by aluminum alloy. The study is based on the tribological properties of AC4CH that is a part of the mechanical property of metal matrix composites. Metal matrix composite that is produced from matrix material AC4CH and reinforcement SiO$_2$, Al$_2$O$_3$ and TiO$_2$ are added to the metal matrix composite fur strength so binding among the whisker can take place. Each metal matrix composite is produced using the squeeze casting method. To test for tribe a pin-on-disk machine and lubricant is used without paraffine 8.2CST at room temperature which is 40$\^{C}$. As the results of this study, the tribological properties of each specimen are more improved than AC4CH. The variation of coefficient resistance is more stable at the AC4CH and TiO$_2$, but the variation rates are higher at the inanimate binder.

Thermal Characteristic Evaluation of Functionally Graded Composites for PSZ/Metal

  • Lim, Jae-Kyoo;Song, Jun-Hee
    • Journal of Mechanical Science and Technology
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    • 제14권3호
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    • pp.298-305
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    • 2000
  • The functionally graded material (FGM) is the new concept for a heat resisting material. FGM consists of ceramics on one side and metal on the other. A composition and microstructure of an intermediate layer change continuously from ceramics to metal at the micron level. This study is carried out to analyze the thermal shock characteristics of functionally graded PSZ/ metal composites. Heat-resistant property was evaluated by gas burner heating test using $C_2H_2/O_2$ combustion flame. The ceramic surface was heated with burner flame and the bottom surface cooled with water flow. Also, the composition profile and the thickness of the graded layer were varied to study the thermo mechanical response. Furthermore, this study carried out the thermal stress analysis to investigate the thermal characteristics by the finite element method. Acoustic emission (AE) monitoring was performed to detect the microfracture process in a thermal shock test.

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마이카 강화 실리콘 복합재료의 제작과 그 유전적 특성에 관한 연구 (A Study on the Dielectric Properties of Mica-reinforced Silicone Composites)

  • 조정수;곽영순;김순태;박차수;박정후
    • 대한전기학회논문지
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    • 제41권6호
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    • pp.640-651
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    • 1992
  • This paper describes the electric properties of mica reinforced silicone composites with the parameter of curing condition of silicone resin, application amount of silane coupling agent to the mica paper and the mica wt% to the composite. Heat-resistant silicone resin and mica paper made of mica flakes are used to prepared the mica/silicone composite as matrix and filler, respectively. To improve the dielectric properties and interfacial adhesion between matrix and filler, silane coupling agent is applied on the mica paper. As for matrix, tan$\delta$ value of 30$0^{\circ}C$ heat-treated silicone resin is the lowest under 1%. The optimal wt% of coupling agent is 0.3% to the weight of mica paper. 80 wt% of mica as filler to the mica/silicone composite shows the best electric properties. And the mica reinforced silicone composite shows good high-frequency and mechanical tensile stress properties.

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PBO, Aramid Chopped Fiber가 함유된 고무복합재료의 기계적 물성연구 (Study on the Mechanical Properties of Rubber Composite Materials Contained PBO, Aramid Chopped Fiber)

  • 이준희;이광우
    • 한국염색가공학회지
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    • 제33권4호
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    • pp.327-337
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    • 2021
  • The uniformly dispersed Aramid and Poly (phenylene benzobisoxazole) (PBO) in a variety of rubber was investigated. The mechanical properties of rubber were characterized by hardness, tensile strength, elongation at break, heat resistance, oil resistance, cold resistance, ozone resistance measurements. The 3mm Aramid chopped fiber better tensile strength than the other Chopped fiber. The Aramid of 3mm chopped fiber showed excellent reinforcing in rubber composite because of homogeneous dispersion. Consequently, the best 3mm Aramid chopped fiber and rubber improved the tensile strength and elongation at break of the composite. Also, 3mm Aramid chopped fiber improved the oil-resistant, ozone resistant and cold resistant.

무가압 침투법에 의해 제조된 $Al-5Mg-X(Si,Cu,Ti)/SiC_p$ 복합재료의 조직 및 마멸특성 (Microstructure and Wear Property of $Al-5Mg-X(Si,Cu,Ti)/SiC_p$ Composites Fabricated by Pressureless Infiltration Method)

  • 우기도;김석원;안행근;정진호
    • 한국주조공학회지
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    • 제20권4호
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    • pp.254-259
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    • 2000
  • Metal matrix composites(MMCs) reinforced with hard particles have many potential application in aerospace structures, auto parts, semiconductor package, heat resistant panels, wear resistant materials and so on. In this work, the effect of SiC partioel sizes(50 and 100 ${\mu}m$) and additional elements such as Si, Cu and Ti on the microstructure and the wear property of $Al-5Mg-X(Si,Cu,Ti)/SiC_p$ composites produced by pressureless infiltration method have been investigated using optical microscopy, scanning eletron microcopy(SEM) with EDS(energy dispersive spectrometry), hardness test, X-ray diffractometer(XRD) and wear test. In present study, the sound $Al-5Mg-X(Si,Cu,Ti)/SiC_p$(50 and 100 ${\mu}m$) composites were fabricated by pressureless infiltration method. The $Al-5Mg-0.3Si-O.1Cu-O.1Ti/SiC_p$ composite with $50 {\mu}m$ size of SiC particle has higher hardness and better wear property than any other composite with $100{\mu}m$ size of SiC particle produced by pressureless infiltration method. The hardness and wear property of $Al-5Mg/SiC_p$(50 and 100 ${\mu}m$) composites were enhanced by the addition of Si, Cu and Ti in Al-5%Mg matrix alloy.

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금속기복합재료의 피로균열성장거동에 대한 응력비 영향에 관한 연구 (A Study on the Stress Ratio effect of Metal Matrix Composites on Fatigue Crack Growth Behavior)

  • 최용범;허선철;윤한기;박원조
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2002년도 춘계학술대회 논문집
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    • pp.155-160
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    • 2002
  • Metal matrix composites had generated a lot of interest in recent times because of significant in specific properties. It was also highlighted as the materials of frontier industry because strength, heat-resistant, corrosion-resistant, wear-resistant were superiored. In this study the strength properties of $Al_{18}B_4O_{33}/AC4CH$ were represented mixing the binder of $Al_2O_3$ and $TiO_2$. It was also fabricated by squeeze casting. $Al_{18}B_4O_{33}/AC4CH$ was fabricated at the melt temperature of $760^{\circ}C$ the perform temperature of $700^{\circ}C$ and mold temperature of $200^{\circ}C$ under the pressure of 83.4MPa and observed SEM. Fatigue crack growth rate tests on compact tension specimen(half-size) of thickness 12.5mm were conducted by using sinusoidal waveform. Compact tension specimens(half-size) were used and fatigue crack growth rate da/dN and stress intensity factor range ${\Delta}K$ were analyzed concerning to the R value of 0.1 and 0.05. In order to find out the value of ${\Delta}K$, load amplitude constant method was applied by the standard fatigue testing method describes in ASTM E647-95a. As the results of this study, Fatigue crack growth rate increased with in creasing the load ratio, Consequently, At equivalent stress intensity factors, the fatigue crack growth rates in MMC were faster than those of AC4CH alloy. then the fatigue life and the fatigue crack growth rate was investigated using scanning election microscopy(SEM)

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로켓 추진기관용 C/SiC 내열부품 개발 (Development of C/SiC Composite Parts for Rocket Propulsion)

  • 김연철;서상규
    • 한국추진공학회지
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    • 제23권2호
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    • pp.68-77
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    • 2019
  • 고체 및 액체 로켓 추진 기관 내열부품으로 사용하기 위하여 C/SiC 복합 재료를 LSI(Liquid Silicon Infiltration) 공법으로 개발하였다. 조성비에 따른 내열 특성은 아크 플라즈마, 초음속 토치 시험으로 평가하였으며 $H_2O$$CO_2$ 산화에 의한 유효 삭마식을 제시하였다. 연소시험을 통하여 고체 및 액체 추진기관용 노즐목 삽입재, 확대부 내열재 및 연소실 내열부품 등 다양한 형상으로 제작이 가능함을 확인하였으며 높은 내삭마 성능과 열구조 성능이 입증되었다.