• Title/Summary/Keyword: Heat resistance steel

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A Study on the Fatigue Crack Growth Under Variable Loading of Titanium Alloy (티탄합금의 변동하중하의 피로균열진전거동)

  • Lee, Jong-Hyung;Lee, Sang-Young;Yi, Chang-Heon;Kim, Yun-Gon;Lim, Chun-Kyoo;Lee, Chun-Kon;Kwon, Yung-Shin
    • Journal of the Korean Society of Industry Convergence
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    • v.10 no.4
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    • pp.201-206
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    • 2007
  • Most of the fatigue fractures of various machine structures start at discontinuities or small defects. In this study property of crack growth of titanium alloy was also analyzed to investigate the difference compared with the carbon steel. Titanium alloy has very high specific strength, and the material is widely utilized in advanced engineering fields such as aerospace, atomic energy and ocean development because of its excellence in corrosion and heat resistance. Generally the machine structures experience irregular loadings rather than periodic forces. The prediction of the fatigue life therefore has been analyzed to provide fundamentals of the design and estimation of the machine structures under irregular loading conditions.

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A Study on the Thermal Analysis for the Robotic Arm of the Cord Blood Storage Tank (제대혈 용기 내부 로봇 암의 열해석에 관한 연구)

  • Yun, Sang-Kook;You, Sam-Sang
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.5
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    • pp.724-729
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    • 2008
  • Umbilical cord blood has been recently considered an attractive potential alternative as a source of stem cell transplantation to curing diseases such as leukemia, cancers, immune disorders. Normally the stored system of the umbilical cord blood specimen is equipped with a computer-controlled robotic arm that enables the samples to locate the identification places in liquid nitrogen tank at regulated temperature as about $-196^{\circ}C$. As the half of robotic arm is in the air and the rest part is submerged in liquid nitrogen, the temperature of robotic arm varies from ambient to liquid nitrogen temperature. In this study the temperature variation of upper part of arm above tank lid was thermally analysed by using the commercial code of Ansys. The result of analysis was that the upper part of robotic arm was seriously frozen due to heat transfer from liquid nitrogen as low as -$120^{\circ}C$. In order to solve the frost problem of robotic arm, small PTFE tube block as resistance material was introduced into the lower part of tank lid instead of the whole stainless steel(SUS) robotic arm. The results showed that the temperature of robotic arm above the lid was higher enough, and this method would be one of the very effective measure to solve the problem.

Numerical Study of Lightweight FRP Bridge Deck System induced by Thermal Stress by Fire (화재 발생시 열응력에 의한 복합재료 과량 시스템의 거동에 관한 연구)

  • Jung Woo-Young;Lee Hyung-Kil;Park Hui-Kwang;Shim In-Seob;Song Young-Jin
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2006.04a
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    • pp.928-931
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    • 2006
  • Due to their light weight, high stiffness-to-weight and strength-to-weight ratios, and potentially high resistance to environmental degradation, resulting in lower life-cycle costs, polymer composites, are increasingly being considered for use in civil infrastructure applications. Recently, an FRP deck has been installed on a state highway, located in New York State. In this study, a thermal stress analysis was conducted using finite element method to study failure mechanisms of the superstructure. This analysis evaluated small and large temperature gradient effects on the FRP deck considering lightweight of FRP deck and ply orientations at the interface between steel girders and FRP deck Finite element model was verified using the load tests of the bridge deck. Finally, the analytical results shows the possible failure mechanism of FRP deck under various temperature changes and its corresponding index is suddenly varied depending on the rapid change of temperature on the deck plate.

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Effect Analysis in Laser Metal Deposition of SKD61 by Track Pitch (트랙 이행거리에 따른 SKD61 재질의 레이저 메탈 디포지션 기초 특성 분석)

  • Kim, Won-Hyuck;Jung, Byung-Hun;Oh, Myeong-Hwan;Choi, Seong-Won;Kang, Dae Min
    • Journal of Power System Engineering
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    • v.18 no.5
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    • pp.94-99
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    • 2014
  • In this study, AISI M2 powder was selected primarily through various literature in order to improve the hardness and wear resistance. Among the laser metal deposition parameters, laser power was studied to improve the deposition efficiency in the laser metal deposition using a diode pumped disk laser. SKD61 hot work steel plate and AISI M2 powder were used as a substrate and powder for laser metal deposition, respectively. Fixed parameters are CTWD, focal position, travel speed, powder feed rate, etc. Experiments for the laser metal deposition were carried out by changing laser power. Through optical micrographs analysis of cross-section in LMD track, effect of the major parameters were predicted by track pitch. As the track pitch increased, so the reheated zone width, the overlap width and the minimum thickness was decreased. The hardness was decreased in the HAZ area, the hardness in the reheated HAZ area was decreased significantly and regularly in particular.

Corrosion Properties of Duplex Stainless Steels - STS329LD and STS329J3L - for the Seawater Systems in Nuclear Power Plant

  • Chang, Hyun-Young;Park, Heung-Bae;Kim, Young-Sik;Ahn, Sang-Kon;Jang, Yoon-Young
    • Corrosion Science and Technology
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    • v.10 no.2
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    • pp.60-64
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    • 2011
  • Lean duplex stainless steels have been developed in Korea for the purpose of being used in the seawater systems of industry. There are also many important seawater systems in nuclear power plants. These systems supply seawater to cooling water condenser tubes, heat exchanger tubes, related pipes and chlorine injection systems. The flow velocity of some part of seawater systems in nuclear power plants is high and damages of components from corrosion are severe. The considered lean duplex stainless steels are STS329LD (20.3Cr-2.2Ni-1.4Mo) and STS329J3L (22.4Cr-5.7Ni-3Mo) and PRENs of them are 29.4 and 37.3 respectively. Physical, mechanical and micro-structural properties of them are evaluated, and electrochemical corrosion resistance is measured quantitatively in NaCl solution. Critical Pitting Temperatures (CPT)s are measured on these alloys and pit depths are evaluated using laser microscope. Long period field tests on these alloys are now being performed, and some results are going to be presented in the following study.

Studies on Insulation Effect Related with Thin-Plate Design Factors for Reflective Metal Insulation(RMI) of Nuclear Power Plant (금속단열재 박판의 설계인자별 단열성능 영향 연구)

  • Eo, Minhun;Lee, Sungmyung;Jang, Kyehwan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.28 no.9
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    • pp.350-354
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    • 2016
  • Although fibrous insulations are generally used with resistive insulation type, metallic insulation is proper matter to satisfy low head-loss and equipment life when considering the specific condition, especially for Nuclear power plant. Common insulation is resistance insulation with a low thermal conductivity. but RMI is made of sheet plate with low emissivity and closed air space. Thermal radiation is blocked by stainless steel with low emissivity. Thermal conductivity and thermal convection are blocked by closed air space. This study shows the changes and effects of the heat loss according to shape and method of stacking sheet plates inserted into the insulation and analyzed the most optimized way for thermal insulation performance. The result shows that using sheet plate structure through raised and protruding shape processing was the appropriate model to optimize thermal performance. Additionally, insulating performance of RMI improved by placing the sheet plate in a high temperature region intensively.

Round Robin Analyses on Stress Intensity Factors of Inner Surface Cracks in Welded Stainless Steel Pipes

  • Han, Chang-Gi;Chang, Yoon-Suk;Kim, Jong-Sung;Kim, Maan-Won
    • Nuclear Engineering and Technology
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    • v.48 no.6
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    • pp.1412-1422
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    • 2016
  • Austenitic stainless steels (ASSs) are widely used for nuclear pipes as they exhibit a good combination of mechanical properties and corrosion resistance. However, high tensile residual stresses may occur in ASS welds because postweld heat treatment is not generally conducted in order to avoid sensitization, which causes a stress corrosion crack. In this study, round robin analyses on stress intensity factors (SIFs) were carried out to examine the appropriateness of structural integrity assessment methods for ASS pipe welds with two types of circumferential cracks. Typical stress profiles were generated from finite element analyses by considering residual stresses and normal operating conditions. Then, SIFs of cracked ASS pipes were determined by analytical equations represented in fitness-for-service assessment codes as well as reference finite element analyses. The discrepancies of estimated SIFs among round robin participants were confirmed due to different assessment procedures and relevant considerations, as well as the mistakes of participants. The effects of uncertainty factors on SIFs were deducted from sensitivity analyses and, based on the similarity and conservatism compared with detailed finite element analysis results, the R6 code, taking into account the applied internal pressure and combination of stress components, was recommended as the optimum procedure for SIF estimation.

Influence of Super Carburization on the Roller Pitting Fatigue Life of 0.16C-0.60Si-2.00Cr-0.34Mo Steel (0.16C-0.60Si-2.00Cr-0.34Mo강의 피팅강도에 미치는 고탄소 침탄의 영향)

  • Shin, Jung-Ho;Lee, Woon-Jae;Kim, Young-Pyo;Ko, In-Yong
    • Korean Journal of Metals and Materials
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    • v.50 no.7
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    • pp.517-522
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    • 2012
  • In this study, a super carburizing treatment was applied to improve roller pitting fatigue life. It produced excellent properties of surface hardness and temper softening resistance by forming precipitation of fine and spherodized carbides on a tempered marstensite matrix through the repeated process of carburization and diffusion after high temperature carburizing step 1. The cycle II performed two times carburizing/diffusion cycle (process) after super carburization at $1,000^{\circ}C$ had fine and spherodized carbides to subsurface $200{\mu}m$. In this case, the carbide was $(Fe,Cr)_3C$ and there was not any massive carbides. In the case of Cycle II, the roller pitting fatigue life had a 6.15 million cycles. It was improved 48% compared to normal gas carburizing treatment.

A Study on Wear Properties of Alloys in High Temperature Condition (고온 환경에서 합금의 마모 및 마찰 특성에 관한 연구)

  • Choe, S.Y.;Nemati, Narguess;Kim, D.E.
    • Tribology and Lubricants
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    • v.35 no.1
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    • pp.24-29
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    • 2019
  • In this work we investigated the friction and wear characteristics of a magnesium alloy, which has been receiving much attention as a light metal in industrial applications such as automobiles and aerospace. Magnesium is one of the lightest structural material that has high specific strength, lightweight, low density and good formability. However, current issue of using magnesium alloy is that magnesium has weakness against temperature. As the temperature increases, magnesium undergoes poor creep resistance and ease of softening, and therefore, its mechanical strength decreases sharply. To solve this issue, a new type of magnesium alloy that retains high strength at high temperature has been proposed. The tribological behavior of this alloy was investigated using a tribotester with reciprocating motion and heating plate. A stainless steel ball was used as a counter surface. Results showed that extrusion process has similar wear behavior to the commonly used casting process but retains good mechanical strength and durability. The presence of an alloying element enhanced the wear properties especially in high temperature. This study is expected to be utilized as fundamental data for the replacement of high density materials currently used in mechanical industries to a much lighter and durable heat-resistant materials.

Efficiency of insulation layers in fire protection of FRP-confined RC columns-numerical study

  • El-Mahdya, Osama O.;Hamdy, Gehan A.;Hisham, Mohammed
    • Structural Engineering and Mechanics
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    • v.77 no.5
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    • pp.673-689
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    • 2021
  • This paper addresses the efficiency of thermal insulation layers applied to protect structural elements strengthened by fiber-reinforced polymers (FRP) in the case of fire event. The paper presents numerical modeling and nonlinear analysis of reinforced concrete (RC) columns externally strengthened by FRP and protected by thermal insulation layers when subjected to elevated temperature specified by standard fire tests, in order to predict their residual capacity and fire endurance. The adopted numerical approach uses commercial software includes heat transfer, variation of thermal and mechanical properties of concrete, steel reinforcement, FRP and insulation material with elevated temperature. The numerical results show good agreement with published results of full-scale fire tests. A parametric study was conducted to investigate the influence of several variables on the structural response and residual capacity of insulated FRP-confined columns loaded by service loads when exposed to fire. The residual capacity of FRP-confined RC column was affected by concrete grade and insulation material and was shown to improve substantially by increasing the concrete cover and insulation layer thickness. By increasing the VG insulation layer thickness 15, 32, 44, 57 mm, the loss in column capacity after 5 hours of fire was 30%, 13%, 7% and 5%, respectively. The obtained results demonstrate the validity of the presented approach for estimation of fire endurance and residual strength, as an alternative for fire testing, and for design of fire protection layers for FRP-confined RC columns.