• 대한기계학회논문집A
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• 제36권12호
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• pp.1535-1542
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• 2012

배열회수 증기발생기는 복합발전플랜트에서 사용되는 주요기기로서, 박판으로 제작된 대형구조물이며 열변형과 열피로에 매우 민감하다. 따라서 운전 중에 발생하는 열피로에 의한 파손을 예방하기 위하여 대규모해석 기반의 안전성 평가가 필요하다. 따라서 본 연구에서는 대규모해석을 수행하고 이를 활용하여 배열회수 증기발생기의 손상 메커니즘 분석 및 해결방안을 도출하고자 한다. 또한 이를 반영하여 열변형과 열피로를 예방하고 건전성을 확보할 수 있는 모델을 제안 및 검증하고자 한다. 이는 수직형 배열회수 증기발생기의 안전성 향상을 위한 기초자료로 활용된다.

• 한국재료학회지
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• 제29권1호
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• pp.11-15
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• 2019

Severe wall thinning is found on the tube of a low-pressure evaporator(LPEVA) module that is used for a heat recovery steam generator(HRSG) of a district heating system. Since wall thinning can lead to sudden failure or accidents that lead to shutdown of the operation, it is very important to investigate the main mechanism of the wall thinning. In this study, corrosion analysis associated with a typical flow-accelerated corrosion(FAC) is performed using the corroded tube connected to an upper header of the LPEVA. To investigate factors triggering the FAC, the morphology, composition, and phase of the corroded product of the tube are examined using optical microscopy, scanning electron microscopy combined with energy dispersive spectroscopy, and x-ray diffraction. The results show that the thinnest part of the tube is in the region where gas directly contacts, revealing the typical orange peel type of morphology frequently found in the FAC. The discovery of oxide scales containing phosphate indicates that phosphate corrosion is the main mechanism that weakens the stability of the protective magnetite film and the FAC accelerates the corrosion by generating the orange peel type of morphology.

• Corrosion Science and Technology
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• 제21권2호
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• pp.130-137
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• 2022

In this work, the degradation of high-pressure superheater tubes exposed to the flame of a duct burner in a heat recovery steam generator of a district heating system was evaluated. To assess the deterioration of the used superheater tube, the microstructure, microhardness, and tensile properties were investigated by comparison to an unused tube. The study found that a fin bound at the outer surface of the used tube became fragile only in the location facing the flame. This indicates that the tube was directly exposed to the flame from the duct burner or underwent abnormal overheating. While the unused tube showed a uniform value in hardness and equiaxial grain structure, the used tube revealed a decrease in hardness up to 105 HV and an increase in grain size with a plate-like morphology in the location facing the flame. The coarsening of the grain structure by the flame weakened the mechanical properties of yield strength, tensile strength, and elongation.

• 대한기계학회논문집B
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• 제33권7호
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• pp.541-551
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• 2009

Configuration of the inlet transition square duct (hereinafter referred to as "transition duct") for heat recovery steam generator (hereinafter referred to as "HRSG") in combined cycle power plant is limited by the construction type of HRSG and plant site condition. The main purpose of the present study is to analyze the effect of a variation in turbulent flow pattern by roof slop angle change of transition duct for horizontal HRSG, which is influencing heat flux in heat transfer structure to the finned tube bank. In this study, a computational fluid dynamics(CFD) is applied to predict turbulent flow pattern and comparisons are made to 1/12th scale cold model test data for verification. Re-normalization group theory (RNG) based k-$\epsilon$ turbulent model, which improves the accuracy for rapidly strained flow and swirling flow in comparison with standard k-$\epsilon$ model, is used for the results cited in this study. To reduce the amount of computer resources required for modeling the finned tube bank, a porous media model is used.

• 연구논문집
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• 통권27호
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• pp.75-86
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• 1997

Combined cycle power plant is a system where a gas turbine or steam turbine is used to produce shaft power to drive a generator for producing electrical power and the steam from the HRSG is expanded in a steam turbine for additional shaft power. Combined cycle plant is a one from of cogeneration. The temperature of the exhaust gases from a gas turbine ranges from $400^\circC$ to $600^\circC$, and can be used effectively in a heat recovery steam generator to produce steam. Combined cycle can be classed as a "topping(gas turbine)" and a "bottoming(steam turbine)" cycle. The first cycle, to which most of the heat is supplied, is called the topping cycle. The wasted heat it produces is then utilized in a second process which operates at a lower temperature level and is therefore referred to as a "bottoming cycle". The combination of gas/steam turbine power plant managed to be accepted widely because, first, each individual system has already proven themselves in power plants with a single cycle, therefore, the development costs are low. Secondly, the air as a working medium is relatively non-problematic and inexpensive and can be used in gas turbines at an elevated temperature level over $1000^\circC$. The steam process uses water, which is likewise inexpensive and widely available, but better suited for the medium and low temperature ranges. It, therefore, is quite reasonable to use the steam process for the bottoming cycle. Only recently gas turbines attained inlet temperature that make it possible to design a highly efficient combined cycle. In the present study, performance analysis of a dual pressure combined-cycle power plant is carried out to investigate the influence of topping cycle to combined cycle performance.

• 대한설비공학회:학술대회논문집
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• 대한설비공학회 2008년도 하계학술발표대회 논문집
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• pp.1025-1030
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• 2008

We develop heat exchanger modules for a multi-burner boiler. The heat exchanger module is kind of a heat recovery steam generator (HRSG). This heat recovery system has 4 heat exchanger modules. The 1st module consists of 27 bare tubes due to high temperature exhaust gas and the others consist of 27 finned tubes. The maximum steam pressure of each module is 10 bar and tested steam pressure is 4 bar. In order to test these heat exchanger modules, we make a 0.5t/h flue tube boiler (LNG, $40\;Nm^3/h$). The test results of 100% boiler load show that heat transfer rate of 1st module is 49.7 Mcal/h which is 34% of total heat transfer rate and that of 2nd module is 82.6 Mcal/h which is 57% of total heat transfer rate. The reason of higher the heat transfer rate of 2nd module than that of 1st module is that the 2nd heat exchanger module has finned tubes instead of bare tube. The boiler load 50% results show that only 2 heat exchanger modules are needed to extract the heat from the flue gas to water. From this result, it is very important of optimum design of the first finned tube among all water tubes.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2011년도 제42회 하계학술대회
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• pp.1812-1813
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• 2011

• 한국가스학회지
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• 제20권2호
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• pp.23-29
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• 2016

배열회수 보일러의 전열관군은 외부에 고온의 배기가스가 흐르면서 유동 유발 진동을 야기 시키며 배열회수 보일러의 전열관군에서 파손을 야기할 수 있어서 열교환기의 구조적 안정성을 위해 열교환기의 전열관군에서 유동 유발 진동 특성을 규명할 필요가 있다. 일반적인 열교환기 전열관군에서 유동 유발 진동에 관한 실험적 연구는 기존에 많이 진행되어 오고 있으며 단일 원관이나 전열관군의 원관들에서 유동 유발 진동에 대한 무차원 PSD(Power Spectral Density) 함수를 무차원 주파수인 Strouhal 수, fD/U의 함수로 도출된 실험적 결과들이 도출되어 있다. 본 연구는 배열회수 보일러에 사용하는 휜튜브 전열관군에서 유동 유발 진동 특성을 규명하는 것을 목적으로 한다. 이러한 것을 위해 단일 휜튜브에서 비정상 상태 유동해석을 수행하여 주기적인 와동 발생 특성과 단일 휜튜브에서의 양력과 항력 변화 특성을 살펴보았다. 또한 단일 휜튜브에서 양력과 항력 변동 특성으로부터 유동 유발 진동에 따른 PSD 특성 결과를 도출하여 기존에 단순 원관에서 이루어졌던 연구들과 비교를 통해 단일 휜튜브 주위의 PSD 특성을 정립하였다.

• 에너지공학
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• 제24권4호
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• pp.211-216
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• 2015

배열회수 보일러의 전열관군은 외부에 고온의 배기가스가 흐르면서 유동 유발 진동을 야기 시키며 배열회수 보일러의 전열관군에서 파손을 야기할 수 있어서 열교환기의 구조적 안정성을 위해 열교환기의 전열관군에서 유동 유발 진동 특성을 규명할 필요가 있다. 일반적인 열교환기 전열관군에서 유동 유발 진동에 관한 실험적 연구는 기존에 많이 진행되어 오고 있으며 단일 원관이나 전열관군의 원관들에서 유동 유발 진동에 대한 무차원 PSD(Power Spectral Density) 함수를 무차원 주파수인 Strouhal 수, fD/U의 함수로 도출된 실험적 결과들이 도출되어 있다. 본 연구는 배열회수 보일러에 사용하는 휜튜브 전열관군에서 유동 유발 진동 특성을 규명하는 것을 목적으로 한다. 이러한 것을 위해 단일 휜튜브 원관에서 비정상 상태 유동해석을 수행하여 주기적인 와동 발생 특성과 휜튜브 원관에서의 양력 변화 특성을 살펴보았다. 또한 휜튜브 원관에서 양력 변동 특성으로부터 유동 유발 진동에 따른 PSD 특성 결과를 도출하여 기존에 단순 원관에서 이루어졌던 연구들과 비교를 통해 휜튜브 원관 주위의 PSD 특성을 정립하였다.

• 대한기계학회논문집B
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• 제23권11호
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• pp.1410-1417
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• 1999

A thorough understanding of the transient behavior during start-up is essential in the design and operation of the heat recovery steam generator(HRSG). During this period of time, material that is exposed to high temperature and experiences a large temperature variation is subject to high thermal stress. In this work, a transient formulation of the HRSG is constructed including the estimation of the thermal stress and fatigue of the drum wall. Start-up behavior of a single-pressure HRSG is analyzed and the effect of bypassing part of the gas turbine exhaust flow on the thermal stress evolution is examined. It is found that the modulation of the gas flow rate using a bypass damper is very useful in view of reducing the thermal stress of the drum and ensuring the fatigue lifetime.