• 제목/요약/키워드: Heat of fusion

검색결과 435건 처리시간 0.039초

Creep of stainless steel under heat flux cyclic loading (500-1000℃) with different mechanical preloads in a vacuum environment using 3D-DIC

  • Su, Yong;Pan, Zhiwei;Peng, Yongpei;Huang, Shenghong;Zhang, Qingchuan
    • Smart Structures and Systems
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    • 제24권6호
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    • pp.759-768
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    • 2019
  • In nuclear fusion reactors, the key structural component (i.e., the plasma-facing component) undergoes high heat flux cyclic loading. To ensure the safety of fusion reactors, an experimental study on the temperature-induced creep of stainless steel under heat flux cyclic loading was performed in the present work. The strains were measured using a stereo digital image correlation technique (3D-DIC). The influence of the heat haze was eliminated, owing to the use of a vacuum environment. The specimen underwent heat flux cycles ($500^{\circ}C-1000^{\circ}C$) with different mechanical preloads (0 kN, 10 kN, 30 kN, and 50 kN). The results revealed that, for a relatively large preload (for example, 50 kN), a single temperature cycle can induce a residual strain of up to $15000{\mu}{\varepsilon}$.

Coolant Options and Critical Heat Flux Issues in Fusion Reactor Divertor Design

  • Baek, Won-Pil;Chang, Soon-Heung
    • Nuclear Engineering and Technology
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    • 제29권4호
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    • pp.348-359
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    • 1997
  • This paper reviews cooling aspects of the diverter system in Tokamak fusion devices with primary emphasis on the critical heat flux (CHF) issues for oater-cooled designs. General characteristics of four (4) coolant options for diverter cooling gases, oater, liquid metal, and organic liquid - are discussed first, focusing on the comparison of advantages and disadvantages of those options. Then results of recent studies on the high-heat-flux CHF of water at subcooled high-velocity conditions are reviewed to provide a general idea on the feasibility of the water-cooled diverter concept for future Tokamak fusion reactors. Water is assessed to be the most viable and practical coolant option for diverters of future experimental Tokamaks.

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클래드강 맞대기 용접부의 후열처리 유지시간에 따른 델타 페라이트 거동 (δ-Ferrite Behavior of Butt Weld Zone in Clad Steel Plates Depended on Holding Time of PWHT)

  • 박재원;이철구
    • Journal of Welding and Joining
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    • 제32권2호
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    • pp.29-36
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    • 2014
  • Recently, in order to enhance the function and usefulness of products, cladding of dissimilar materials that maximizes the performance of the material is being widely used in all areas of industry as an important process. Clad steel plate, produced by cladding stainless steel plate, an anticorrosive material, on carbon steel plate, is being used to produce pressure vessels. Stainless steel plate has good corrosion resistance, and carbon steel plate has good rigidity and strength; clad steel can satisfy all of these qualities at once. This study aims to find the ${\delta}$-ferrite behavior, mechanical properties, structure change, integrity and reliability of clad steel weld on hot rolled steel plates. For this purpose, multi-layer welding, repair welding and post weld heat treatment were implemented according to welding procedure specifications (WPS). In order to observe the mechanical properties and toughness of clad steel weld zone, post weld heat treatment was carried out according to ASME Sec. VIII Div.1 UW-40 procedure for post weld heat treatment. With heat treatment at $625^{\circ}C$, the hold time was used as the process variable, increased by intervals that were doubled each time, from 80 to 1,280 min. The structure of weld part was typical cast structure; localized primary austenite areas appeared near central vermicular ferrite and fusion line. The heat affected zone showed rough austenite structure created by the weld heat input. Due to annealing effects of heat treatment, the mechanical properties (tensile strength, hardness, impact value) of the heat affected area tended to decrease. From the results of this study, it is possible to conclude the integrity of clad steel welds is not affected much in field welding, repair welding, multi-layer welding, post weld heat treatment, etc.

굴곡 융착면을 이용한 고밀도폴리에틸렌 관의 버트 융착 공정에서의 열유체 거동 수치모사 (Numerical Simulation of Heat and Flow Behaviors in Butt-fusion Welding Process of HDPE Pipes with Curved Fusion Surface)

  • 유재현;최선웅;안경현;오주석
    • Korean Chemical Engineering Research
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    • 제55권4호
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    • pp.561-566
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    • 2017
  • 폴리머 재질의 관을 융착 시키기 위해서는 버트 융착 공정을 거치는데, 최근 융착면에 굴곡을 주어 융착 강도를 높이고자 하는 시도가 있었다. 본 연구에서는 융착면의 굴곡이 폴리머의 열유체 거동 및 융착 강도에 어떠한 영향을 미칠 것인지 2차원 축대칭 평면에서 유한요소법을 사용하여 살펴보았으며, 고밀도폴리에틸렌 관을 대상으로 하였다. 열유화 단계에서 융착면의 형상을 따라 굴곡진 상경계면이 나타남을 확인할 수 있었다. 접합 단계에서는 굴곡진 상경계면과 융착면 사이에서의 멜트의 압착 흐름이 나타남을 확인할 수 있었으며, 굴곡융착부의 낮은 전단율은 관의 축과 수직 방향 배향을 완화시켜 융착부 강도 향상에 도움을 줄 수 있을 것으로 예상된다.

소결체와 저탄소강의 레이저용접시 생성되는 캐비티의 형성과 용접 특성에 대한 연구 (A Study on the Formation of Cavity and Welding Property in the Laser Welding Fusion Zone between Sintered Segment and Mild Steel Shank)

  • 조남준;정우광;김성욱;이창희;김승대
    • 한국재료학회지
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    • 제14권4호
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    • pp.300-306
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    • 2004
  • A laser welding has been made between sintered tip of Fe-Co-W and low carbon steel shank for the diamond saw blade. The welding characteristics and formation of defect has been investigated carefully for the weld fusion zone in different welding condition. Full penetration has been observed for the whole range of heat input investigated in the present work. Bead width and under-fill have been increased with the increase of heat input. With increasing of heat input small cavities were decreased while large cavities were increased. The ratio of total cavity area to the entire weld bead area was not changed significantly with change of heat input. Most of cavities were found near the tip, and supposed to be formed from the pore in the tip.

Al5083-O GMA 용접부의 입열량과 보호가스 혼합비율에 따른 강도 평가 (The Strength Evaluation of Al5083-O GMA Welding Zone According to the Heat Input and Mixing Shield Gas Ratio)

  • 이동길;양훈승;정재강
    • 한국자동차공학회논문집
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    • 제10권6호
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    • pp.158-165
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    • 2002
  • This study was to evaluate mechanical properties and toughness of the Al5083-O aluminum alloy welding zone according to the mixing shield gas ratio and heat input change. The GMA(Gas Metal Arc) welding of the base metal was carried out with four different mixing shield gas ratios(Ar100%+He0%, Ar67%+He33%, Ar50%+He50%, and Ar33%+He67%) and three different heat inputs(low, medium, and high). To investigate the Charpy absorbed energy of the weld zone, the specimens were divided base metal, weld metal, fusion line, and HAZ notched specimen according to the worked notch position. The different gas ratio and heat input had little effect upon the tensile strength. But Ar33%+He67% mixture had the greatest mechanical properties considering that the more He gas ratio concentrations, the higher yield strength and elongation. The maximum load and displacement of the weld metal notche specimen was so much low more than that of the base metal, but fusion line and HAZ notched specimens showed almost same regardless of the mixing shield gas ratio and heat input. The Charpy absorbed energy was lowest in weld metal notched specimen, and increased in the fusion line, and HAZ notche specimen in order. Ar33%+He67% mixture had the greatest toughness considering that the more He gas ratio, the higher absorption energy.

용접 입열량에 따른 저탄소형 TMCP 구조용 강재의 용접부 충격인성 및 미세조직 변화에 관한 연구 (A Study on the Impact Toughness and Microstructure change for Low carbon TMCP Structural Steel Alloy with Welding Heat Impact)

  • 권순두;이광학;박동환
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 추계학술발표대회 개요집
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    • pp.101-102
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    • 2004
  • This study was investigated on the impact toughness and microstructure of welded metal and heat affected zone for B grade steel. With welding procedures, welding heat inputs applied were 30, 79 and 264 kJ/cm, Prior austenite grain size in coarse zone has increased with increasing welding heat input for B grade steel. The toughness of fusion line zone of Bgrade steel has decreased with increasing welding heat input while the toughness fusion line +3 and +5 mm zone increased contrarily.

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레이저 심 용입 용저에서 3차원 열유동 해석에 관한 연구 (A Study on the Three-Dimensional Heat Flow Analysis in the Laser Welding for Deep Penetration)

  • 이규태;김재웅
    • Journal of Welding and Joining
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    • 제18권3호
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    • pp.76-82
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    • 2000
  • In this study, three-dimensional heat flow in laser beam welding for deep penetration was analyzed by using F.E.M common code, and then the results were compared with the experimental data. The models for analysis are full penetration welds and are made at three different laser powers (6, 9.9, 4.5 kW) with two different welding speeds (5.8mm/s, 5mm/s). The characteristics of thermal absorption by the workpiece during deep penetration laser welding can be represented by a combination of line heat source through the workpiece and distributed heat source at the top surface due to the plasma plume above the top surface. This gives an insight into the way in which the beam interacts with the material being welded. The analyses performed with the combined heat source models show comparatively good agreement between the experimental and calculated melt temperature isotherm, i.e, the fusion zone boundary. The results are used to explain the "nail head" appearance of fusion zone, which is quite common in laser beam welds.eam welds.

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Pe-Co-Ni 분말 소결 금속과 탄소강의 이종재료간 레이저 용접부의 결함형성기구 연구 (A Study on the Formation Mechanism of Discontinuities in $CO_2$ Laser Fusion Zone of Fe-Co-Ni Sintered Segment and Carbon Steel)

  • 신민효;김태웅;박희동;이창희
    • Journal of Welding and Joining
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    • 제21권3호
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    • pp.58-67
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    • 2003
  • In this study, the formation mechanism of discontinuities in the laser fusion zone of diamond saw blade was investigated. $CO_2$ laser weldings were conducted along the butt between Fe base sintered tip and carbon steel shank with sets of variable welding parameters. The effect of heat input on irregular humps, outer cavity, inner cavity and bond strengh was evaluated. The optimum heat input to have a proper humps was in the range of 10.4~$17.6kJm_{-1}$. With increasing heat input, both outer and inner cavities were reduced. The outer cavity was caused by insufficient refill of keyhole, while inner cavity was caused by trapping of bubble in molten metal. The bubble came from sintered tip and intensive vaporization at bottom tip of the keyhole. A gas formation and low melting point element vaporization were not occurred during welding. We could not find any relationship between bond strength and amount of discontinuities. Because the fracture were occurred in not only sintered tip but also carbon steel shank due to hardness distributions.

핵 융합로 구조재료의 예민화 열처리에 따른 극저온 파괴거동 및 분극특성 (Cryogenic fracture behaviors and polarization characteristics according to sensitizing heat treatment on structural material of the nuclear fusion reactor)

  • 권일현;정세희
    • 대한기계학회논문집A
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    • 제22권2호
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    • pp.311-320
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    • 1998
  • The cryogenic fracture behaviors of austenitic stainless steel HN2 developed for nuclear fusion reactor were evaluated quantitatively by using the small punch(SP) test. The electrochemical polarization test was applied to study thermal aging degradation of HN2 steel. The X-ray diffraction(XRD) analysis was conducted to detect carbides and nitrides precipitated on the grain boundary of the heat treated HN2 steel. The mechanical properties of the HN2 steel significantly decreased with increasing time and temperature of heat treatment or with decreasing testing temperature. The integrated charge(Q) obtained from electrochemical polarization test showed a good correlation with the SP energy(ESP) obtained by means of SP tests. From the results observed in the x-ray diffraction and anodic polarization curve, it was known that the material the grain boundary. Combining SP test and electrochemical polarization test, it could be useful tools to non-destructively evaluate the cryogenic fracture behaviors and the aging degradation for cryogenic structural material.