• 제목/요약/키워드: Heat input

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유한요소해석을 위한 하이브리드용접 입열모델 선정에 관한 기초적 연구 (Fundamental Study on The Heat Input Model of Hybrid Welding for The Finite Element Analysis)

  • 방한서;김영표
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2003년도 추계학술발표대회 개요집
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    • pp.36-38
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    • 2003
  • In order to understand the basic knowledge on the model of heat source in hybrid welding, authors have conducted finite element analysis to calculate heat distribution using three heat source models of non-split type and split type(Volume, Volume-Volume, Volume-Surface). From the research result, we can confirm that Volume-Volume heat source of split type is suitable for the analysis of heat distribution.

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고주파 전기 저항 용접부의 용접 결함 발생 빈도에 미치는 용접 입열 속도의 영향 (Effect of Heat Input Rate on the Weld Defect Formation during High Frequency Electric Resistance Welding)

  • 조윤희;김충명;김용석
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2000년도 특별강연 및 추계학술발표대회 개요집
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    • pp.201-203
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    • 2000
  • In this study, effect of welding parameters on the defect density in the weldments produced by high frequency electric resistance welding process. The defect density measured by X-ray radiography showed a W-type curve as a function of heat input rate. The mechanisms of the such behavior were discussed based on the chemical compositions of the oxides formed at the weldments.

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이상 브레이튼 사이클에서의 램 제트 추진기관 성능의 기본 특성 (Performance Characters of the Ramjet Based on Ideal Brayton Cycle)

  • 이태호
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2003년도 제21회 추계학술대회 논문집
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    • pp.117-121
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    • 2003
  • In order to investigate the performance characters of the ramjet propulsion, at the first step, in this paper Ideal Brayton cycle is adopted. In the Ideal Ramjet cycle some of the Parameters are independent of the heat input, for example thermal efficiency but in the Ideal Brayton cycle, Mach number and the entry temperature of the combustion chamber are important variables with the heat input.

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Operational Envelope of a 150 kW Huels Type Arc-jet

  • Na, Jae-Jeong;Moon, Kwan-Ho;Hong, Yun-Ky;Baek, Seung-Wook;Park, Chul
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2006년도 제33회 KOSCO SYMPOSIUM 논문집
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    • pp.187-195
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    • 2006
  • In this work, we introduce a newly constructed arc-jet device of 150 kW input power. The design of this device is a Huels type with a narrow downstream electrode. General features of this device are first described. From the measured values of electrical power input, heat discharged into cooling water, gas flow rate, and settling chamber pressure, average enthalpy was determined using the heat balance and sonic throat methods. Using the settling chamber pressure and average enthalpy values, the flow properties in the nozzle and the heat transfer rate to the stagnation point of a blunt body are calculated accounting for thermochemical nonequilibrium. The envelope of enthalpy, pressure, degree of dissociation, and heat transfer rate are presented. Stagnation temperature is predicted to be between 4630 to 6050 $^{\circ}K$, and the stagnation point heat transfer rate is predicted to be between 175 and 318 W/$cm^{2}$ for a blunt body of 3 mm nose radius. Degree of dissociation in the stagnation region of the blunt body exceeds 30%.

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플라즈마 절단공정에서의 아아크 효율과 절단폭 (Arc efficiency and kerf width in plasma arc cutting process)

  • 노태정;나석주
    • Journal of Welding and Joining
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    • 제5권1호
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    • pp.23-33
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    • 1987
  • 플라즈마 절단은 산업계에서 널리 사용되고 있으나 공정의 해석에 대한 연구는 매우 부족하다. 본 연구에서는 알미늄판재에 나타나는 온도분포를 해석함으로써 절달폭을 이론적으로 예측하고 자 하였다. 열유동을 해석하는데 있어서, 플라즈마 아아크의 강도가 폭방향으로는 정상분포 (Gaussian distribution)을 갖고 두께방향으로는 지수함수적으로 감소한다고 가정하였다. 측정된 아아크효율을 이용한 계산결과 이론적으로 예측된 절단부의 크기 및 형상이 실험치와 매우 잘 일치하였으며, 따라서 제안된 해석방법은 플라즈마 절달공정의 해석에 유용하게 적용될 수 있 었다.

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Numerical Analysis of Welding Residual Stress Using Heat Source Models for the Multi-Pass Weldment

  • Bae, Dong-Ho;Kim, Chul-Han;Cho, Seon-Young;Hong, Jung-Kyun;Tsai, Chon-Liang
    • Journal of Mechanical Science and Technology
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    • 제16권9호
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    • pp.1054-1064
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    • 2002
  • Numerical prediction of welding-induced residual stresses using the finite element method has been a common practice in the development or refinement of welded product designs. Various researchers have studied several thermal models associated with the welding process. Among these thermal models, ramp heat input and double-ellipsoid moving source have been investigated. These heat-source models predict the temperature fields and history with or without accuracy. However, these models can predict the thermal characteristics of the welding process that influence the formation of the inherent plastic strains, which ultimately determines the final state of residual stresses in the weldment. The magnitude and distribution of residual stresses are compared. Although the two models predict similar magnitude of the longitudinal stress, the double-ellipsoid moving source model predicts wider tensile stress zones than the other one. And, both the ramp heating and moving source models predict the stress results in reasonable agreement with the experimental data.

이종재료(STS304+Al6061) TIG-FSW Hybrid 용접부의 열 특성 해석 (Analysis of Complex Heat Distribution in TIG Assisted Friction Stir Welding of Dissimilar Materials (STS304+Al6061))

  • 엠.에스.비죠이;방희선;방한서
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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    • pp.59-59
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    • 2010
  • Friction stir welding has become a viable and important manufacturing alternative or fabrication component, especially in aerospace and automobile applications involving aluminium alloys. In recent years, there is an increasing interest for FSW of dissimilar metals and alloys, particularly systems which are difficult to weld by conventional, thermal (or fusion) welding. In this study we tried to analyse the complex heat distribution occurring in TIG assisted FSW of dissimilar butt joint (STS304 and Al6061). For this, an analytical model for heat generation by FSW based on contact conditions has been developed. The heat input was calculated considering the coefficient of friction and slip factor between each work piece material with the tool material. The thermal model is used to generate the temperature characteristics curve, which successfully predicts the maximum welding temperature in each alloys. The analysis was carried out using the in-house solver.

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밀폐된 공간 내 공랭식 PEMFC의 자연대류 열전달에 대한 실험적 연구 (An Experimental Study on the Natural Convection Heat Transfer of Air-cooling PEMFC in a Enclosure)

  • 이준식;김승곤;손영준
    • 한국수소및신에너지학회논문집
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    • 제27권1호
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    • pp.42-48
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    • 2016
  • This study presents an experiment investigation on natural convection heat transfer of air-cooling Proton exchange membrane fuel cells (PEMFCs) in a enclosure system for unmanned aerial vehicles (UAVs). Considered are replacing fuel cell stack with Aluminum block for heat generating inside a enclosure chamber. The volume ratio of fuel cell stack and chamber for simulation to the actual size of aerial vehicle is 1 to 15. The parameters considered for experimental study are the environmental temperature range from $25^{\circ}C$ to $-60^{\circ}C$ and the block heat input of 10 W, 20 W and 30 W. Effect of the thermal conductivity of the block and power level on heat transfer in the chamber are investigated. Experimental results illustrate the temperature rise at various locations inside the chamber as dependent upon heat input of fuel cell stack and environmental temperature. From the results, dimensionless correlation in natural convection was proposed with Nusselt number and Rayleigh number for designing air-cooling PEMFC powered high altitude long endurance (HALE) UAV.

회전 열공구를 이용한 쾌속 열용삭 공정 개발에 관한 연구 (Development of Rapid Heat Ablation process Using Rotary Hot tool)

  • 김효찬;박석희;양동열;박승교
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.224-230
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    • 2005
  • In order to realize a three-dimensional shape on CAD, the machining process has been widely used because it offers practical advantages such as precision and versatility. However, the traditional machining process needs a large amount of time in cutting a product and the remained material causes trouble such as inconvenience due to cleaning process. This paper introduces a new rapid manufacturing process called Rapid Heat Ablation process (RHA) using the rotary hot tool to overcome limitations of traditional machining process. The rotary hot tool to satisfy requirements of RHA process is designed and produced. In order to examine relationships between kerfwidth and process parameters such as heat input, speed of tool and speed of revolution, experiments were carried out. In addition, relationship between the kerfwidth and the effective heat input was obtained. Based on the experimental results, double-curved shape was ablated to show the validity of proposed process. In the procedure, the rough cut and fine cut were performed according to the conditions of process parameters without tool change process. The practicality and effectiveness of the proposed process have been verified through ablation of three-dimensional shape.

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