• Title/Summary/Keyword: Heat current

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Effect of Additional Electrical Current on Adhesion Strength between Copper and Polyimide Films (인가 전류가 구리 도금 피막과 폴리이미드 필름의 접합력에 미치는 영향)

  • Lee, Jang-Hun;Han, Yoonsung;Lee, Ho-Nyun;Hur, Jin-Young;Lee, Hong Kee
    • Journal of the Korean institute of surface engineering
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    • v.46 no.1
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    • pp.9-15
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    • 2013
  • The effect of the additionally applied electrical current on the adhesion strength between electroless Cu and polyimide films was investigated. Peel tests were performed after applying electrical current within the range from 0.1 to 100 mA for the duration from 1 to 30 minutes. Sample with more than 1 mA of additional electrical current for 1 minute showed higher adhesion strength than that without additional electrical current. However, samples with 10 mA of additional electrical current for more than 10 miniutes showed the degradation of adhesion strength. Ra and RMS values of the peeled polyimide surface were proportional to the adhesion strength though there were no significant changes in the morphology of the peeled surfaces with varied amount and time-length of additional electrical current. Applying electrical current could increase the density of chemical bonding, which results in increase of the adhesion strength between copper and polyimide. However, in the case of applying additional electrical current for excessive amount or time, the degradation of the adhesion strength owing to the formation of copper oxide at the interface could occur.

Process Parameter Selection for Plasma Electrolytic Oxidation to Improve Heat Dissipation Performance of Aluminum Alloy Heat Sink for Shipboard LED Luminaries (선박용 LED 등기구의 알루미늄 합금 방열판의 방열성능 향상을 위한 플라즈마 전해 산화의 공정변수 선정에 관한 연구)

  • Lee, Jung-Hyung;Jeong, In-Kyo;Han, Min-Su
    • Journal of the Korean institute of surface engineering
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    • v.51 no.6
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    • pp.415-420
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    • 2018
  • The possibility of an improvement in heat dissipation performance of aluminum alloy heat sink for shipboard LED luminaries through plasma electrolytic oxidation (PEO) was investigated. Four different PEO coatings were produced on aluminum alloy 5052 in silicate based alkaline solution by varying current density ($50{\sim}200mA/cm^2$). On voltage-time response curves, three stages were clearly distinguished at all current densities, namely an initial linear increase, slowdown of increase rate, and steady state(constant voltage). It was found that the increase in current density caused the breakdown voltage to increase. Two different surface morphologies - coralline porous structure and pancake structure - were confirmed by SEM examination. The coralline porous structure was predominant in the coatings produced at lower current densities (50 and $100mA/cm^2$) while under high current densities(150 and $200mA/cm^2$) the pancake structure became dominant. The coating thickness was measured and found to be in a range between about $13{\mu}m$ and $44{\mu}m$, showing increasing thickness with increasing current density. As a result, $100mA/cm^2$ was proposed as an effective process parameter to improve the heat dissipation performance of aluminum alloy heat sink, which could lower the LED operating temperature by about 30%.

Fault Diagnosis of Variable Speed Refrigeration System Based on Current Information

  • Lee, Dong-Gyu;Jeong, Seok-Kwon;Hua, Li
    • International Journal of Air-Conditioning and Refrigeration
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    • v.16 no.4
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    • pp.137-144
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    • 2008
  • This study deals with on-line fault detection and diagnosis(FDD) for heat exchangers of a variable speed refrigeration system(VSRS) based on current information. The current residual which is the difference between real detected current from current sensors and estimated current from no fault model was utilized to diagnose faults of the heat exchangers. Comparing to the conventional FDD of constant refrigeration system based on temperature and pressure information, the suggested FDD method shows better robustness to the VSRS which has a feedback control loop. Moreover the suggested method can be expected more precise and faster diagnosis of faults about heat exchangers. Throughout some experiments, the validity of the method was verified.

Effect of Heat Flux on the Melting Efficiency and Penetration Shape in TIG Welding (TIG 용접에서 열유속이 용융효율과 용입형상에 미치는 영향)

  • Oh, Dong-Soo;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.27 no.2
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    • pp.44-50
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    • 2009
  • The characteristics of arc pressure, current density and heat flux distribution are important factors in understanding physical arc phenomena, which will have a marked effect on the penetration, size and shape of a weld in TIG welding. The purpose of this study is to find out the effect of the heat flux on the melting efficiency and penetration shape in TIG welding using the results of the previous investigators. The conclusions obtained permit to draw a proper method which derived the heat flux distributions by arc pressure distribution measurements, but previous researchers calculated heat flux and current distribution with the heat intensity measurements by the calorimetry. Heat flux of Ar gas arc was concentrated at the central part and distributed low from the arc axis to the radial direction, that of He mixing arc was lower than that of Ar gas, and it was wide distributed to radial direction. That showed a similar characteristic with the Nestor's by calorimetry calculated values. Throughout heat flux drawn in this study was discussed melting efficiency and penetration shape on Ar gas and He mixing gas arc.

The Analysis of Electrical Conduction and Corrosion Phenomena in HVDC Cooling System and the Optimized Design of the Heat Sink of the Semiconductor Devices (HVDC 냉각시스템의 전기전도현상 및 부식현상 기술 분석과 스위칭 소자의 방열판 최적 설계 검토)

  • Kim, Chan-Ki;Park, Chang-Hwan;Kim, Jang-Mok
    • The Transactions of the Korean Institute of Power Electronics
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    • v.22 no.6
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    • pp.484-495
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    • 2017
  • In HVDC thyristor valves, more than 95% of heat loss occurs in snubber resistors and valve reactors. In order to dissipate the heat from the valves and to suppress the electrolytic current, water with a high heat capacity and a low conductivity of less than 0.2 uS/cm must be used as a refrigerant of the heat sink. The cooling parts must also be arranged to reduce the electrolytic current, whereas the pipe that supplies water to the thyristor heat sink must have the same electric potential as the valve. Corrosion is mainly caused by electrochemical reactions and the influence of water quality and leakage current. This paper identifies the refrigerants involved in the ionization, electrical conductivity, and corrosion in HVDC thyristor valves. A method for preventing corrosion is then introduced. The design of the heat sink with an excellent heat radiation is also analyzed in detail.

Conceptual Design of High-Tc Superconducting Current leads for Superconducting Nuclear Fusion Magnets with respect to various HTS tapes (HTS 선재에 따른 초전도 핵융합 마그넷용 고온초전도 전류도입선의 개념설계)

  • Jang, J.Y.;Chang, K.S.;Kim, Y.J.;Choi, S.J.;Jo, H.C.;Chu, S.Y.;Ko, T.K.
    • Progress in Superconductivity and Cryogenics
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    • v.12 no.1
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    • pp.32-36
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    • 2010
  • Superconducting current leads are indispensible for reducing power loss when subjecting current into superconducting magnets. HTS(High-Tc superconducting) current leads are divided into two types; one is bulk type and the other is tape type. In this paper, conceptual design on the HTS current leads which adopts tape type for nuclear fusion magnets is carried out using magnetic field analysis and thermal analysis. When large current flows through superconducting current leads, strong self magnetic field is generated and applied to the superconducting tapes. This phenomenon leads to the critical current decrease of the superconducting tape. Therefore, we analyzed magnetic field distribution of current leads and found the proper arrangement with respect to the various HTS tapes. In addition to the magnetic field analysis, heat leak through the current leads was also calculated to know which HTS tape is superior than others in thermal aspect. Magnetical field analysis and calculation of heat leak are performed to design 2 kA class HTS current leads.

SORET, HALL CURRENT, ROTATION, CHEMICAL REACTION AND THERMAL RADIATION EFFECTS ON UNSTEADY MHD HEAT AND MASS TRANSFER NATURAL CONVECTION FLOW PAST AN ACCELERATED VERTICAL PLATE

  • VENKATESWARLU, M.;LAKSHMI, D. VENKATA;RAO, K. NAGA MALLESWARA
    • Journal of the Korean Society for Industrial and Applied Mathematics
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    • v.20 no.3
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    • pp.203-224
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    • 2016
  • The heat and mass transfer characteristics of the unsteady hydromagnetic natural convection flow with Hall current and Soret effect of an incompressible, viscous, electrically conducting, heat absorbing and optically thin radiating fluid flow past a suddenly started vertical infinite plate through fluid saturated porous medium in a rotating environment are taken into account in this paper. Derivations of exact analytical solutions are aimed under different physical properties. The velocity, concentration and temperature profiles, Sherwood number and Nusselt number are easily examined and discussed via the closed forms obtained. Soret effect and permeability parameter tends to accelerate primary and secondary fluid velocities whereas hall current, radiation and heat absorption have reverse effect on it. Radiation and heat absorption have tendency to enhance rate of heat transfer at the plate. The results obtained here may be further used to verify the validity of obtained numerical solutions for more complicated transient free convection fluid flow problems.

The coupling field analysis of a thermal transfer phenomenon by an magnetic field (자계 분포시 열유동 현상 분석을 통한 결합계 해석)

  • Son, Rak-Won;Jang, Kwang-Yong;Bae, Jae-Nam;Kim, Sung-Ju;Choi, Sung-Gil;Ju, Lee
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.862-863
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    • 2007
  • In this article, we researched the characteristics of heat transfer of the bimetal for over-current protection device. Bimetal consists of two metals which have a different thermal expansion coefficient. To analyze the heat transfer characteristics, by using a bimetal which has a single metal, we analyzed the temperature distribution when bimetal acts a switch. As usual, heat source is applied to the bimetal. But, in the over-current protection switch, the current become heat source. So, by using the current as source, we performed the magnetic analysis and thermal analysis together.

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Analysis of Heat Treatment Process Conditions for Output Characteristics of Permalloy Core on Current Sensors using DOE (실험계획법을 이용한 퍼멀로이 전류 코어 센서의 출력특성에 관한 열처리 공정조건 분석)

  • Kim, Young Shin;Kim, Yoon Sang;Jeon, Euy Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.4
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    • pp.16-23
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    • 2020
  • An electric vehicle operates at high currents and requires real-time monitoring of the entire system for ensuring efficiency and safety of the vehicle. Current sensors are applied to drive the motors, inverters, and battery control systems, and are the key components to ensure constant monitoring of the magnitude and waveforms of the operating current. In this study, a heat treatment process condition to influence the performance of Permalloy current sensors was developed; the correlation between the output capacity, low-temperature characteristics, and high-temperature characteristics of the current sensor was studied; and the process was optimized to meet the required output accuracy and temperature characteristics.

Conceptual design of current lead for large scale high temperature superconducting rotating machine

  • Le, T.D.;Kim, J.H.;Park, S.I.;Kim, H.M.
    • Progress in Superconductivity and Cryogenics
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    • v.16 no.2
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    • pp.54-58
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    • 2014
  • High-temperature superconducting (HTS) rotating machines always require an electric current of from several hundreds to several thousand amperes to be led from outside into cold region of the field coil. Heat losses through the current leads then assume tremendous importance. Consequently, it is necessary to acquire optimal design for the leads which would achieve minimum heat loss during operation of machines for a given electrical current. In this paper, conduction cooled current lead type of 10 MW-Class HTS rotating machine will be chosen, a conceptual design will be discussed and performed relied on the least heat lost estimation between conventional metal lead and partially HTS lead. In addition, steady-state thermal characteristic of each one also is considered and illustrated.