• 제목/요약/키워드: Heat Forming

검색결과 602건 처리시간 0.026초

열전달과 열탄소성변형의 연결해석 (Coupled Analysis of Heat Transfer and Thermoelastoplastic deformation)

  • 이용기;한흥남;오규환;이동녕
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1994년도 춘계학술대회 논문집
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    • pp.47-54
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    • 1994
  • The study is concerned with the coupled analysis of heat transfer and thermoelastoplastic deformation. The thermoelastoplastic model is very useful for the analysis of residual stress and the analysis of thermal stress as well as the analysis of metal forming. Heat of deformation, phase transformation and contact heat transfer boundary are considered. The contact heat transfer boundary is treated by the interpolation of shape function. The analysis of deformation and the analysis of heat transfer are carried out for the could upsetting and the hot rolling. The computed results are found to be in good agreement with the experimental results.

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에너지슬래브 적용 지열원 열펌프 시스템의 성능 특성에 관한 실증 연구 (Heating and Cooling Performance of a Ground Coupled Heat Pump System with Energy-Slab)

  • 최종민
    • 설비공학논문집
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    • 제24권2호
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    • pp.196-203
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    • 2012
  • Energy foundations and other thermo-active ground structure, energy wells, energy-slab, and pavement heating and cooling represent an innovative technology that contributes to environmental protection and provides substantial long-term cost savings and minimized maintenance. This paper focuses on earth-contact concrete elements that are already required for structural reasons, but which simultaneously work as heat exchangers. Pipes, energy slabs, filled with a heat carrier fluid are installed under conventional structural elements, forming the primary circuit of a geothermal energy system. The natural ground temperature is used as a heat source in winter and a heat sink in summer. The geothermal heat pump system with energy-slab represented very high heating and cooling performance due to the stability of EWT from energy slab. However, the performance of it seemed to be affected by the atmospheric air temperature.

Development of a irradiation strategy within a closed loop control system for the laser adjustment of deformation

  • Hutterer, A.;Hagenah, H.;Geiger, M.
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2003년도 ICCAS
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    • pp.2313-2318
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    • 2003
  • By means of flexible forming processes in sheet metal manufacturing it is possible to produce parts of complex geometry within short manufacturing time. These procedures are suitable especially for prototyping or adjustment of deformation. Here formative procedures like laser forming are increasingly important, because they make the large-scale-like production of the prototypes with the required materials possible. High accuracy and reproducibility of the products is the precondition of the production. Due to the lack of a forming tool, complex geometries can hardly be manufactured within tolerances. To overcome this problem an automatic closed loop control system for the adjustment of deformations has been developed. An important element of the closed loop control system is the definition of a suitable irradiation strategy for laser forming. For the determination of the irradiation strategy a lot of influences must be taken into consideration from the field of material, geometry and laser. In this paper the improved closed loop control system and the development of an irradiation strategy for 4 mm deep buckles in an ALMgSi1 sheet will be represented. This system can be used e.g. in the automated adjustment of hail damage in car bodies or deformation by heat treatment.

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전주 생 밀 막걸리의 산패 원인균의 분리 및 동정 (Isolation and Indenfication of Acid-forming Bacteria from a Fresh Wheat Makgeolli in Jeonju)

  • 박순희;이슬;진효상
    • 한국식품영양학회지
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    • 제25권4호
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    • pp.951-956
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    • 2012
  • This research was carried out in order to discover acid-forming bacteria during fermentation of Makgeolli, as Makgeolli loses its commercial value due to overproduced acidic materials. In Makgeolli kept at $25^{\circ}C$, a sudden increase of acidity as well as the disappearance of yeast cells occurred at day 6, whereas the total cell count and bacterial type remained unchanged; the result implies that a succession of bacterial types, including acid forming bacteria, occurred. Two acid-forming bacteria were isolated from acidified Makgeolli and were identified as Acetobacter pasteurianus and Lactobacillus casei. When fresh and heat-treated Makgeolli were inoculated with Acetobacter pasteurianus and/or Lactobacillus casei, the greatest amount of acid was formed in Makgeolli inoculated with Acetobacter pasteurianus and Lactobacillus casei and also in Makgeolli with Acetobacter pasteurianus alone. This result indicates that Acetobacter pasteurianus is the main acidifier; furthermore, it shows the synergy effect in acid formation with Lactobacillus casei.

3 차원 프린팅 기술의 열간 체적 성형 공정 적용에 관한 기초 연구 - 예비형상 설계 예 및 열간 금형강으로 적층된 표면 특성 분석 (A Preliminary Study on the Application of Three-Dimensional (3D) Printing Technologies to Hot Bulk Forming Processes - Example of Preform Design and Investigation of Hot-working Tool Steel Deposited Surface)

  • 안동규;김세훈;이호진
    • 한국정밀공학회지
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    • 제31권12호
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    • pp.1093-1100
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    • 2014
  • The goal of this paper is to investigate preliminary the applicability of 3D printing technologies for the development of the hot bulk forming process and die. 3D printing technology based on the plastic material was applied to the preform design of the hot forging process. Plastic hot forging dies were fabricated by Polyjet process for the physical simulation of the workpiece deformation. The feasibility of application of Laser-aided Direct Metal Rapid Tooling (DMT) process to the fabrication of the hot bulk metal forming die was investigated. The SKD61 hot-working tool steel was deposited on the heat treated SKD61 using the DMT process. Fundamental characteristics of SKD 61 hot-working tool steel deposited specimen were examined via hardness and wear experiments as well as the observation of the morphology. Using the results of the examination of fundamental characteristics, the applicability of the DMT process to manufacture hot bulk forming die was discussed.

열간 곡면성형된 Al5083 후판의 TIG 용접 시 루트갭 최소화를 위한 최적 블랭크 형상 결정 (Determination of Optimum Blank Shape to Minimize the Root Gap during TIG Welding in Hot Curvature Forming of Al5083 Thick Plate)

  • 이정민;고대훈;이경훈;이찬주;김병민
    • 한국정밀공학회지
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    • 제30권8호
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    • pp.815-823
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    • 2013
  • The hot curvature forming of large aluminum plates is a process used to produce spherical liquefied natural gas (LNG) tanks. In this study, we describe a method to determine the optimum shape of blanks to minimize the root gap in the forming process. The method proposed in this study was applied to a small-scale model for thick plates with a curvature of 1500 mm and thickness of 6 mm. First, the shape of the curved shells was determined as the target shape, and then a coordinate transform was used to determine the optimum blank shape, which was then iteratively modified using the results of finite element method (FEM) simulations, including heat transfer, until the shape error was minimized. Experiments in forming using Al5083 thick plate were carried out, showing that the method can determine the optimum blank shape within an allowable root gap of 0.1 mm.

비등온 박판 성형공정의 유한요소해석 (A Finite Element Analysis of Non-Isothermal Sheet Metal Forming Process)

  • 김용환
    • 대한기계학회논문집
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    • 제14권5호
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    • pp.1119-1128
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    • 1990
  • 본 연구에서는 박판의 프레스 성형에 관련된 열소성 문제를 해석할 수 있는 효과적이고, 신뢰도가 높은 수치적 방법을 개발하는 것이다. 박판 성형에서 변형과 열전달이 결합된 문제의 해석을 위하여 3차원 유한 요소 해석을 행하고 그를 이용하여 박판의 스트레치 성형 공정을 해석하였다. 해석 결과를 기존의 실험 결과와 비교하 여 본 해석의 타당성을 보이고, 재료 거동에 영향을 미치는 여러가지 공정 변수의 영 향을 검토하였다.

고장력 소재로 롤-포밍 공법에 의한 자동차 도어 사이드 임팩트 빔 개발 (Development of Vehicle Door Side Impact Beam with High Tensile Steel using Roll Forming Process)

  • 손희진;김성육;오범석;김기선
    • 한국기계가공학회지
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    • 제11권6호
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    • pp.82-87
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    • 2012
  • The purpose of this study is to produce a side impact beam with high tensile steel using a roll forming process. The door side impact beam plays an important roll in a car because it protects passengers from external crash. The roll forming process is a continuous bending process wherein a long metal sheet is bended as it continuously passes several rolls. The characteristic of this study is that an impact beam is produced by a continuous process using a ultra high strength steel without a hardening heat treatment. A model was determined by analysing plasticity of a cross section shape considering high strength. Design parameters of the impact beam was determined by crash-analysing the model. Workpiece products were manufactured by designing dies for roll forming and setting them up in a following process line. Results of a bending test and a FEM analysis was considered and reviewed.

알루미나-실리카계 세라믹복합체 제조 연구(II) (Synthesis of Alumina-Silica ceramic material(II))

  • 김철수;이형복
    • Composites Research
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    • 제18권6호
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    • pp.48-53
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    • 2005
  • 본 연구에서는 방탄물성이 매우 우수한 알루미나-실리카계 방탄재료(PL-8)의 방탄물성을 향상시키기 위해 성형압력 및 소결온도를 변화시켰다. 물리/기계적 물성을 측정 한 후 성형작약(HEAT)/운동에너지(KE)탄에 대한 방탄물성을 측정하여 분석하였다. 그 결과 소결온도 $1235^{\circ}C$에서 성형작약탄에 대한 방탄물성이 가장 높았으며 기 개발된 알루미나-실리카계 방탄재료 (PL-8)에 비해 $22\%$ 방탄물성이 향상되었다.

SAF 2507 스텐레스강의 열간단조해석에서 가공열 보정의 효과 (The Effect of Deformation Heat Compensation in the Hot Forging Analysis of SAF 2507 Stainless Steel)

  • 방원규;정재영;장영원
    • 소성∙가공
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    • 제10권3호
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    • pp.206-213
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    • 2001
  • Dynamic deformation of metallic materials mostly accompanies substantial amounts of deformation heat. Since the flow stress of deformation is sensitive to temperature, implication of heat due to plastic work is essential to the evaluation of constitutive relations. In this study, a series of compression tests were conducted for SAF 2507 super duplex stainless steel at various temperatures and strain rates. The accumulation of plastic work was calculated through numerical integration and converted into the elevation of temperature. Subsequent logarithmic interpolation deduced isothermal flow surfaces, which were primary input data of finite element analysis. Simple closed die forging process was analyzed and optimized with commercial FEM code applying both raw and calibrated material database. The effect of accounting deformation heat was more noticeable in high-speed forming process.

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