• 제목/요약/키워드: Heat Distortion

검색결과 199건 처리시간 0.022초

Thermotropic Liquid Crystal Polymer Reinforced Poly(butylene terephthalate) Composites to Improve Heat Distortion Temperature and Mechanical Properties

  • Kim, Jun-Young;Kang, Seong-Wook;Kim, Seong-Hun
    • Fibers and Polymers
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    • 제7권4호
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    • pp.358-366
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    • 2006
  • Thermotropic liquid crystal polymer (TLCP)-reinforced poly(butylene terephthalate) (PBT) composites were prepared by melt processing. The improvement in the mechanical properties and the processability of the PBT/TLCP composites was attributed to the reinforcing effect by TLCP phase and its well distribution in the PBT matrix. X-ray diffraction results demonstrated that a slow cooling process leads to the thicker lamellar structures and the formation of more regular crystallites in the composites. The incorporation of TLCP improves not only the tensile strength and flexural modulus but also the heat distortion temperature (HDT) of the PBT/TLCP composites. The HDT values of the composites were dependent on TLCP content. The improvement in the HDT values of the PBT/TLCP composites may be explained in terms with the increased flexural modulus, the development of more regular crystalline structures, and the enhancement of the ability of the composites to sustain the storage modulus by TLCP phase. In addition, the simple additivity rule makes it possible to predict the HDT values of the PBT/TLCP composites.

박판 점 곡직 시 변형 특성에 관한 연구 (Study on the Deformation Behavior by Spot Heating for thin plate)

  • 장경복;박중구;조시훈;장태원
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 춘계학술발표대회 개요집
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    • pp.285-287
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    • 2005
  • During fabrication of deck house block in passenger ships, the problem of unexpected large deformation and distortion frequently occurs. In this case, line and spot heating method were widely used to correct the distortion of thin plate structure. Spot heating was especially used for the case under 5mm thickness. Few papers are available on the working conditions of spot heating method but only little information on deformation control. In this study, evaluation was carried out on the temperature distribution of spot heating methods using FEA and practical experiments for various heating time. IIn FEA, heat input model was established using Tsuji's double Gaussian heat input mode (Tsuji, I., 1988). This model was verified by comparing with experimental data. Also radial shrinkage and angular distortion due to spot heating were determined and compared with experimental results. Thermo elasto-plastic analysis was performed using commercial FE code, MSC/MARC. Radial shrinkage and angular distortion were measured using 3D measuring apparatus. Based on these results, simplified analysis model for deformation by spot heating was established.

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맞대기 용접시의 각변형 거동에 관한 연구 (Behavior of angular distortion in butt joint welding of thin plate structure)

  • 배강열;김희진
    • Journal of Welding and Joining
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    • 제6권3호
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    • pp.21-26
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    • 1988
  • The behavior of angular distortion in butt joint wleding of thin plate structure is investigated with an experimental model and partially with a computational model. The experimental model studying the effects of specimene size and degree of restraint on the angular distorion offers a good method for analyzing the behavior of the distrotion. In addition, the distrotion during welding was demonstrated by both experimental measurement and numericla prediciton. The facts evealed in this study are as follows : 1) distrotion angles were changed with variations of specimene wldth. 2) With the restraint, angular distrotion was reduced to 20% to that of free joint. 3) After the restraint being removed, the effect of restraint was also remained. 4) Same heat input per unit thickness caused same amount of distortion. 5) The mode of angular distortion was expected to be changed with expected to be changed with time, i.e. convex movement during heating and concave one during cooling.

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적층판 이론을 이용한 용접부 각 변형량 해석에 관한 연구 (A Study on the Angular Distortion in Weldment6s using the Laminated Plate Theory)

  • 손광재;양영수;최병익
    • Journal of Welding and Joining
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    • 제17권2호
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    • pp.91-96
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    • 1999
  • The problems of welding distortion in a welded structures are major concern in heavy industry. Weld-induced angular distortion's formula, composed weld parameter such as heat input and plate thickness, is developed analytically by the use of an elliptic cylindrical inclusion with an eigenstrain in an infinite laminated plate theory. The source of angular distortion in weldments is the plastic strains, which are caused by non-uniform temperature gradient. The distributions of the plastic strain corresponding eigenstrain are assumed by the use of Rosenthal's solution expressing thermal history. Comparison of calculated results with experimental data shows the accuracy and validity of the proposed method.

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열간가공의 변형에 미치는 곡률의 영향에 관한 연구 (Effect of Curvature on Deformation caused by Thermal Plate Forming)

  • 이주성
    • 한국해양공학회지
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    • 제25권2호
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    • pp.67-72
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    • 2011
  • This study had the goal of investigating the effect of the curvature along the heating line on the transverse angular distortion of plates having an initial curvature from line heating. A thermo-elasto-plastic analysis was carried out using 54 models with various radii of curvature, plate thicknesses, and heating speeds. The results show the effect of the curvature along the heating line on the angular distortion in relation to changes in the magnitudes of the curvature, heating speed, and plate thickness. The present numerical results show that the time history of the angular distortion after cooling and reaching the final deformed shape for a plate having an initial curvature is quite different from that of a flat plate. This emphasized the importance of considering the curvature effect on the transverse angular distortion. From the viewpoint of the curvature effect on the deformation, it has been seen that the curvature does not affect the transverse shrinkage. In this study the predicting formula for the transverse angular distortion was derived through a regression analysis. It showed that as the curvature increased, the angular distortion was reduced because of the higher bending rigidity at the same heat input parameter, and the peak points moved toward the origin as the curvature increased.

용접변형의 고정도 예측을 위한 지배인자의 정당성 검증 (Verification of Validity of Governing Factors in High Accurate Prediction of Welding Distortion)

  • 이재익;장경호;김유철
    • Journal of Welding and Joining
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    • 제31권5호
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    • pp.7-14
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    • 2013
  • The legitimacy of dominating factor in the high accuracy prediction of welding distortion was investigated for butt welding and fillet welding. When out-of-plane distortion was measured by the experiment objecting to butt welding, if tack welding was easily performed, the position of a neutral axis was variously changed by the irregularity. Then, there have been a case that out-of-plane distortion was generated in the unexpected direction. This case should be especially noted. New model for the experiment was proposed so as to solve this problem. As it was elucidated by the case of fillet welding, it was verified that the analysis should be carried out with satisfying the yield condition (especially at high temperature above 700 degree Celsius) and with closely simulating the penetration shape (heat input in weld metal) in order to solve the proposition that is the high accuracy prediction of welding distortion. It was confirmed that residual stress is highly predicted because welding distortion is highly predicted, too.