• 한국해양공학회지
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• 제21권3호
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• pp.71-76
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• 2007

Recently, many industries have been employing the application of laser beam welding, due to the resulting high welding quality, such as smaller width of melting and heat affective zone, smaller welding deformation, and fine grains of weldment, compared to arc welding. However, in order to appropriately utilize this welding process with steel structure, the characteristics of welding residual stresses and fracture toughness in welded joints are to be investigated for reliability. Therefore, in this study, the mechanical properties of weldments by arc and laser welding are investigated using FEM to confirm the weldability of laser welding to the general structural steel (HT50). The Charpy impact test and 3-points bending CTOD test are carried out in the range of temperatures between $-60^{\circ}C\;and\;20^{\circ}C$, in order to understand the effect on the fracture toughness of weldments. From the research results, it has been found that the maximum residual stress appears at the center of plate thickness, and that the fracture toughness is influenced by strength mis-match.

• 한국산학기술학회논문지
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• 제17권3호
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• pp.380-388
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• 2016

본 논문에서는 판형 열교환기 등에 널리 이용되고 있는 순 티타늄 판재의 프레스 성형성을 평가하기 위해 인장실험을 수행하였고 인장실험결과를 가장 잘 피팅할 수 있는 가공경화 모델을 제안하였다. 또한 항복곡면의 도출을 위해 단축변형, 평면변형, 순수전단변형 등 다양한 변형모드 하에서의 인장실험을 실시하였다. 이 제안된 모델을 Hora의 수정된 최대하중조건식에 적용하여 프레스 성형성을 평가하기 위해서 널리 사용되고 있는 성형한계선을 예측하였고 그 결과를 장출성형실험에서 구한 성형한계선과 비교하였다. 도출한 항복곡면을 잘 묘사하기 위한 이방성 항복조건식과 본 연구에서 제안된 가공경화 모델은 순 티타늄 판재의 프레스 성형성의 척도인 성형한계선을 잘 예측함을 알 수 있었다.

• 동력기계공학회지
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• 제16권1호
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• pp.58-64
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• 2012

Power plant boiler is one of the most important utilities providing steam to turbine in thermal power plant. It is composed of thousands of boiler tubes for high efficient heat transfer. Boiler tube material is used in such high temperature and pressure as $540^{\circ}C$, $170kg/mm^2$. The boiler tube material is needed to resist corrosion damage, creep damage and fatigue damage. 2.25%Cr-1Mo steel is used for conventional boiler tubes. In these days steam temperature and pressure of the power plant became higher for high plant efficiency. So, the material property of boiler tube must be upgraded to meet the plant property. Several boiler tube material was developed to meet such condition. X20CrMoV12.1 steel is also developed in early 1980's and used for superheater and reheater tubes in supercritical boilers. The material has martensitic structure, which is difficult to evaluate the material degradation. Boiler tube material at severe condition was tested to evaluate long term and short term degradation and creep. Through long term and high temperature degradation test, lath structure was decreased and recrystallization has been proceeded by sub-crystal. And in this research the effect of temperature and stress on boiler tube characteristic,for example, deformation by creep was changed rapidly at relatively high temperature and stress because creep was affected easily by temperature and stress.

• 한국분말재료학회지
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• 제15권1호
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• pp.23-30
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• 2008

Ni-20Cr-20Fe-5Nb alloy with or without $Y_2O_3$ was manufactured by mechanical alloying process and consolidated by spark plasma sintering (SPS). The grain size of the alloy with $Y_2O_3$ was smaller than that of alloy without $Y_2O_3$ which results from the effect of $Y_2O_3$ suppressing grain growth. The tensile strength at room temperature was increased by the addition of $Y_2O_3$ but decreased abruptly at temperature above $600^{\circ}C$. It seems to result from the change of deformation mechanism due to fine grain size, that is, grain boundary sliding is predominant at above $600^{\circ}C$ while internal dislocation movement is predominant at below $600^{\circ}C$. After conventional heat treatment process of solution treatment and aging, a small amount of ${\delta}(Ni_3Nb)$ phase was formed in Ni-20Cr-20Fe-5Nb alloy while a large amount of ${\gamma}"(Ni_3Nb)$ was formed in Inconel 718 in the previous report. This is due to exhaustion of Nb content by the formation of NbC during consolidation.

• 해양환경안전학회:학술대회논문집
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• 해양환경안전학회 2004년도 춘계학술발표회
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• pp.121-125
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• 2004

본 연구에서는 비선형 유한요소법을 적용하여 면내압축방향의 하중이 작용하는 경우, 유공판에 대하여 유공의 크기를 변화시켜가며, 최종강도 시리즌 해석을 수행하고 설계식을 도출하였다. 연속판 조건을 고려하여 모델링 범위를 결정하였으며, 주변 경계조건의 영향을 충분히 고려하기 위하여 주변 보강재를 포함하여 실제의 선박구조를 선정하였다. 또한, 보강재의 크기 및 형상의 영향을 조사하기 위하여 보강재 치수 및 종류를 변수로 한 시리즈 해석을 수행하고, 개발된 설계식의 적용성을 검토하였다.

• 한국항해항만학회:학술대회논문집
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• 한국항해항만학회 2004년도 춘계학술대회 논문집
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• pp.83-88
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• 2004

최근 강구조물과 해양구조물에 있어서 박판 부재인 고장력강이 널리 사용되면서 좌굴이 발생할 가능성이 커지고 있다. 특히 선박구조는 상자형 박판 구조물로서 용접이나 절단등의 열 가공에 의하여 필연적으로 판부재에 초기처짐이 발생하게 된다. 이러한 초기처짐은 박판부재가 좌굴을 동반한 복잡한 비선형 거동을 나타낼 때 악영향을 미치는 요소이다. 결과적으로 선체구조물이나 해양구조물에 안정성과 정확성을 부여하기 위해서는 발생 가능한 초기처짐을 이상화 하여 2차좌굴을 고려한 초기구조설계에 반영하여야 한다. 본 연구에서는 종방향 압축하중이 작용하고 네변 단순지지조건인 판에 실제 계측된 여러 가지 초기처짐형상을 적용한 유한요소 시리즈 해석을 하였다. 해석방법으로서는 범용유한요소프로그램인 ANSYS의 탄소성대변형 유한요소법을 적용하였고 해석제어는 Newton-Raphson method와 An-length method를 병용하였다.

• 한국재료학회지
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• 제13권7호
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• pp.453-459
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• 2003

In this paper the effect of interstitial heat treatment on the microstructure and mechanical properties was examined both in the 0.15C-6Mn steels and 0.15C-6Mn steels added with Nb or Ti. This result will be applied into the development of a steel which has the properties of high strength and high ductility resulted from the transformation induced plasticity. The strength-elongation combination was increased as the holding time was increased when the temperature is at $625^{\circ}C$. However, the strength-elongation combination was decreased sharply as the holding time was increased when the temperature is at $675^{\circ}C$. The tensile strength and elongation of a reverse transformed steels added with Ti or Nb was 93 kg/$\textrm{mm}^2$ and 40%, respectively. This steel shows higher strength more than 10% of the 0.15C-6Mn steel without loss of ductility. The autenite formed from the reverse transformed treatment has a fine lath type, which has the width size of 0.1-0.3 $\mu\textrm{m}$. The TRIP sequence normally transforms the austenite to martensite, however, some of the sequence will produce retained austenite \longrightarrow deformation twin \longrightarrow martensite

• 한국재료학회지
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• 제13권7호
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• pp.429-435
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• 2003

In this study the new creep test using miniaturized specimen(10${\times}$10${\times}$0.5 ㎣) was performed to evaluate the creep characteristics for degraded materials of 2.25Cr-1Mo steel. For this creep test, the artificially aged materials for 330 hrs and 1820hrs at $630^{\circ}C$ were used. The test temperatures applied for the creep deformation of miniaturized specimens was X$630^{\circ}C$ and the applied loads were between 45 kg∼80 kg. After creep test, macro- and microscopic observation were conducted by the scanning electron microscope(SEM). The creep curves depended definitely on applied load and microstructure and showed the three stages of creep behavior like uniaxial tensile creep curves. The load exponents of virgin, 330 hrs and 1820 hrs materials based on creep rate showed 14.8, 9.5 and 8.3 at $550^{\circ}C$ respectively, The 1820 hrs material showed the lowest load exponent and this behavior was also observed in the case of load exponent based on creep rupture time. In contrast to virgin material which exhibited fined dimple fractography, a lot of carbides like net structure and voids were observed on the fractography of degraded materials.

• 대한기계학회논문집A
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• 제26권12호
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• pp.2565-2573
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• 2002

A basic research was performed to ensure the usefulness of Small Punch-creep(SP-creep) test for residual life evaluation of heat resistant components effectively. This paper presents analytical results of initial stress and strain distributions in SP specimen caused by constant loading for SP-creep test and its experimental correlations with uniaxial creep(Ten-creep) test on 9Cr1MoVNb steel. It was shown that the initial maximum equivalent stress, ${\sigma}_{eq{\cdot}max}$ from FE analysis was correlated with steady-state equivalent creep strain rate, ${\epsilon}_{qf-ss'}$ rupture time, $t_r$, activation energy, Q and Larson-Miller Parameter, LMP during SP-creep deformation. The simple correlation laws, ${\sigma}_{sp}-{\sigma}_{TEN}$, $P_{sp}-{\sigma}_{TEN}\; and\; Q_{sp}-Q_{TEN}$ adopted to established a quantitative correlation between SP-creep and Ten-creep test data. Especially, the activation energy obtained from SP-creep test is linearly related to that from Ten-creep test at $650^{\circ}C$ as follows : $Q_{SP-P}\;{\risingdotseq}\;1.37 \;Q_{TEN},\; Q_{SP-{\sigma}}{\risingdotseq}1.53\; Q_{TEN}$.

• 비파괴검사학회지
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• 제17권4호
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• pp.262-269
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• 1997

발전 설비중 열교환기 튜브와 같이 단면 형상이 원형인 부품의 원주 방향으로 마모, 침식 등에 의해 발생할 수 있는 단면 형상 변화를 검사(profilometry)하기 위한 와전류 탐촉자를 임피던스 등가회로이론을 적용하여 개발하였다. 본 연구에서는 외경 9.68mm, 벽두께 0.47mm인 SS304 튜브 외부에 발생할 수 있는 마모, denting 등의 결함을 모의한 시편을 제작하여 실험을 통해 검출 감도와 S/N비가 최적인 탐촉자의 코일치수, 전기적 특성, 적용 시험 주파수 등을 설정하였다. 이 결과에 따라 단면 형상 검사용 $8{\times}1$ 다중표면 탐촉자를 설계 제작하여 모의시편의 각 결함별 마모율을 검사한 결과 튜브 외부 발생 단면 형상 변화를 튜브외경의 ${\pm}0.2%$ (0.022mm) 측정 오차 범위로 측정이 가능함을 확인하였다.