• Title/Summary/Keyword: Head Cutting Work

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A Study on Performance and Reliability Test of High Speed Feeding Type Laser Cutting M/C (고속 이송방식 Laser Cutting M/C의 성능 및 신뢰성 평가에 관한 연구)

  • 이춘만;임상헌
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.1007-1010
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    • 2002
  • The accuracy of high speed feeding type laser cutting M/C is the major factor directly concerned with the accuracy of the processed work, and the feed errors of feed system make the machining errors of work directly on processing. In this point, this study focused on the generative elements in feed errors of laser cutting M/C when operating its laser head. In order to improve the accuracy of this machining center, feed errors are measured by a laser interferometer.

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Design and Performance Test of High-speed Swivel Tool Head (고속 회전형 공구헤드의 설계 및 성능시험)

  • Kim, In-Hwan;Koo, Ja-Ham;Hur, Nam-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.57-63
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    • 2014
  • At present, a high-speed swivel tool head of a small size is required to improve the productivity of CNC automatic lathes. Hence, there is growing interest in shorter machining times with higher cutting speeds. However, an increase in the rotation speed of a swivel tool head also has adverse effects, such as vibration and noise caused by the swivel tool head system. In this work, the fatigue life and contact pressure of a swivel tool head bearing system driven by gears were calculated. Based on the calculated results, a prototype swivel tool head was manufactured and its static and dynamic characteristics, i.e., the vibration, noise and precision, were measured using a reliability testing device which allows the application of cutting force to the end of the swivel tool head.

Development of the Pilot Type Machine for Automation of PHC Pile Cutting Work (PHC 파일 두부정리 자동화를 위한 파일롯타입 장비의 개발)

  • Lee Jeong-Ho;Park Sang-Jun;Jeong Myung-Hoon;Kim Young-Suk
    • Korean Journal of Construction Engineering and Management
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    • v.4 no.4 s.16
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    • pp.173-181
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    • 2003
  • During the last few years, the use of Pre-tensioned spun high strength concrete piles(PHC pile) has been gradually increased in many construction sites. Cutting work of the concrete pile is an important task to crush a part of pile head which is compressed with more than 800$\cal{kg}f/cm^2$. It is usually performed by a crusher and three to four skilled workers. Recent analysis results of the pile cutting work reveal that it frequently makes a lot of cracks which significantly reduce the strength of the pile and is labor-intensive work. The primary objective of this study is to propose conceptual designs for developing an automated pile cutting machine. It is anticipated that the development of the automated pile cutting machine would be able to bring improvements in safety, productivity, quality as well as cost saving.

Cutting-Line Sensing Methods for an Automated Concrete Pile Cutter (파일 두부정리 자동화 장비를 위한 두부정리선 센싱 방법)

  • Kim, Sung-Keun;Kim, Young-Suk;Lee, Junbok
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.6D
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    • pp.985-993
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    • 2006
  • The use of prefabricated concrete piles have been gradually increased in many construction sites. One of main works for building a concrete pile foundation is to crush a part of pile head which is compressed with more than $800kg/cm^2$. A pile cutting work is usually performed by a crusher and three to four skilled workers. Recent reports on the pile cutting work reveal that a lot of cracks which significantly reduce the strength of the pile and are frequently made during pile cutting operations and it is very repetitive and labor intensive work. To improve productivity, safety, and quality of the conventional concrete pile cutting work, the research on developing an automated concrete pile cutter has been performed. In this paper, sensing methods for detecting a pile cutting line are suggested with operation process algorithms. The suggested methods are very important to develop the automated pile cutter. A pilot-type of the automated pile cutter that adopt one of the suggested sensing methods, is developed and tested in a construction site.

Development of the End-effector for Developing a PHC Pile Cutting and Crushing Machine (PHC 파일 두부정리 자동화 장비의 말단장치 개발)

  • Lee Jeong-ho;Kim Young-suk;Cho Moon-young;Kim Sung-keun;Sung Nak-won
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2004.11a
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    • pp.531-534
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    • 2004
  • Cutting work of the concrete pile is an important task to chsh a part of pile head which is compressed with more than $800kgf/cm^{2}$. It is usually performed by a crusher and three to four skilled workers. llecent analysis results of the pile cutting work reveal that it frequently makes a lot of cracks which significantly reduce the strength of the pile and is labor-intensive work. The primary objective of this study is to propose the end-effector which can effectively break PHC Pile without any longitudinal cracks before developing an automated pile cutting machine having unified grinder and crusher parts. It is anticipated that the development of the automated pile cutting machine would be able to bring improvements in safety, productivity, quality as well as cost saving.

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A Study on the High Speed of Cutting Tool Feed System for the Noncircular Machining (비진원 가공용 공구 이송장치의 고속화 성능에 관한 연구)

  • 김성식
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.4
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    • pp.96-103
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    • 1998
  • With the advance of processing technology , so as to spare fuel, piston heads used in automobile reciprocating engine have complex 3-dimension, with respect to shape such as ovality, profile, eccentricity, offset, recess. Therefore, coming out of the existing process work used master cam. the process work is performed using a CNC lathe. For a precision processing, the processing work is need to make study of high speed feed gear synchronized with the rotative speed of main spindle. And then the high speed feeding system must maintain high dynamic stiffness, high speed and high positioning accuracy . In this paper, in order to achieve high speed cutting tool feeding. The linear brushless DC motor is used for satisfying this process work. The ball bush and turicite is used as the guidance of the feed gear system. Also linear encoders, digital servo amplifiers and controller are used for controlling driving motor. This paper presents the design and simulation of the new tool feed system for noncircular machining.

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Slip Failure Strength of Infilled Concrete with Reinforced PHC Pile by One-Cutting Method (원커팅 철근보강 PHC 말뚝의 속채움 콘크리트 부착파괴 성능)

  • Chun, Young-Soo;Sim, Young-Jong;Park, Jong-Bae
    • Land and Housing Review
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    • v.2 no.4
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    • pp.553-558
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    • 2011
  • Existing method protruding strands that are embedded in PHC pile to connect pile head and foundation slab shows poor constructibility. As this causes crack and damage in pile head and casualties often occurs in construction site during the work, alternative method called one-cutting method, in which pile above the ground surface and strands embedded in pile are completely cut and pile head is reinforced with rebar for connection with foundation slab, is currently adopted. However, the capacity of details for these methods are not mechanically proved. In this study, in order to suggest proper details of reinforcement for one-cutting method, failures due to lack of shear resistance between infilled concrete and PHC pile are analyzed through experiments and embedded depth with infilled concrete inside PHC pile is suggested. Assuming that slip failure strength is 0.4MPa, which is obtained from experiment conservatively, to have rebar yielded before slip failure, minimum depth of infilled concrete for PHC 450 and PHC 500, need to be 600mm above, and for PHC 600, 1,000mm above.

Mirror Finishing of Co-Cr-Mo Alloy by Ultrasonic Elliptical Vibration Cutting Method (초음파타원진동절삭가공법에 의한 Co-Cr-Mo 합금의 경면가공)

  • Song, Young-Chan;Tanaka, Kenichi;Moriwaki, Toshinmichi
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.3
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    • pp.56-62
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    • 2008
  • The biocompatibility and the fatigue strength of Co-Cr-Mo alloy are excellent, so it is used well for the material of artificial joints. The head of artificial joint needs mirror surface for reduction of abrasive resistance. Mirror finishing of Co-Cr-Mo alloy with geometrically defined single crystal diamond cutting tools is handicapped by micro chipping of tool edge. In general, it is said that the micro chipping of diamond tool is caused by work hardening of Co-Cr-Mo alloy for the cut. In the present research, mirror finishing of Co-Cr-Mo alloy by applying ultrasonic elliptical vibration cutting was carried out. The experimental results show that the micro chipping of diamond tool was suppressed and the tool wear was remarkably reduced as compared with the ordinary diamond cutting without elliptical vibration motion. It was confirmed that the good mirror surface of maximum surface roughness of 25 nmP-V was obtained for the cutting length of about 14 m. It is expected that mirror finishing of Co-Cr-Mo alloy can be achieved by applying ultrasonic elliptical vibration cutting practically.

Detail Design and Structural Stability Analysis for Automated PHC Pile Cutting Machine (PHC 파일 원커팅 두부정리 자동화 장비의 상세설계 및 구조적 타당성 분석)

  • Yeom, Dong Jun;Hwang, Ji Young;Park, Yesul;Kim, Young Suk
    • Korean Journal of Construction Engineering and Management
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    • v.19 no.2
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    • pp.117-125
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    • 2018
  • The primary objectives of this study are to develop a detail design of automated PHC pile head cutting machine and structural stability analysis of detail design that improves the conventional head cutting work in safety, quality, and productivity. For this, the following research works are conducted sequentially; 1)literature review and field study, 2)expert survey and interview, 3)selection of core technology using AHP analysis, 4)deduction of detail design 5) verification of structural stability. As an outcome, it is analyzed that gripper and gripper bearing shaft are structurally stable. Their maximum stresses are shown as 15.93%, 10.58% compared to their yield strength respectively. The results of detail design and structural stability analysis in this study will be utilized for the actual development of the automated PHC pile cutting machine prototype.

Fixing unit and byte improvement of unit for cutting of projecting parts connects with interior part of drainpipe (하수관로 연결돌출부 절단기 유닛 고정유닛과 바이트 개선)

  • Kim, Jae-Yeol;Yoo, Sin;An, Jae-Sin;Kwak, Yi-Gu;Song, Kyung-Seok;Lee, Chang-Sun
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1166-1169
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    • 2003
  • The issue with the drainpipe now a day is that they are laid underground Causing us to perform additional work to repair, such as digging up the ground and peeling off the insulator that surrounds the pipe. And such series works are difficult that concession appears from government and municipal office. However, if we can save time and money. Performance of piping robot that we are studied in existing session through fixing unit and improvement of cutting byte shorten and wished to heighten work efficiency. This is why we aye trying to develop a unit that can cut up the projecting parts which connects with the interior part of the drainpipes.

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