• 제목/요약/키워드: Hardfacing

검색결과 82건 처리시간 0.032초

철/크롬 오버레이합금의 파괴인성에 미치는 크롬탄화물 양의 영향 (Effect of Volume Fraction of Chromium Carbide on Fracture Toughness of the Iron/Chromium Hardfacing Alloy)

    • Journal of Welding and Joining
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    • 제16권2호
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    • pp.64-72
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    • 1998
  • This study aims a investigating the effect of volume fraction of chromium carbide phase(VFC) of hardfaced iron/chromium alloys on fracture toughness. The alloys were deposited twice on a mild steel plate using self-shielding flux cored arc welding process. In order to examine VFC effect, different VFC (0.28∼0.62) were employed by changing the Cr and C content, while the ratio of Cr/C was fixed in the range of 5.7∼6.6. Fracture toughness was constant as increasing VFC because fracture surface was developed in the eutectic phase which was growing parallel with introduced sharp notch in the hypoeutectic alloys, but fracture toughness did not decreased in spite of increasing volume fraction of coarse primary chromium carbide phase which was easily craced at the low stress because the growth direction of chromium carbide phase were more irregular as increasing VFC in the hypereutectic alloys.

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몰리브덴을 첨가하여 PTAW법으로 육성된 Stellite 6합금의 미세조직 특성평가 (Characteristics of Microstructure of Hardfacing Layer of Stellite 6 with Mo Addition)

  • 신종철;김재수;이덕열;양재웅;윤진국;노대호;이종권
    • 한국표면공학회지
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    • 제35권4호
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    • pp.241-248
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    • 2002
  • Hardfacing layers of Stellite 6 alloy with different molybdenum content are deposited on AISI 1045 carbon steel using plasma transferred arc welding (PTAW). The properties of the hardfacing layer are investigated in order to clarify the effect of molybdenum addition to the cobalt-base alloy. With an increase in molybdenum contents, the size of Cr-rich carbides in the interdendritic region is abruptly refined, but volume fraction of the carbide slightly increases. Also, with an increase of Mo, $M_{6}$ C type carbides are formed instead of Cr-rich $M_{7}$ $C_{3}$ type carbided, and this microstructural change enhanced the mechanical properties of Stellite 6 alloy.

고크롬 철계 오버레이용접층의 긁힘마모거동에 미치는 기지상의 영향 (Effect of Matrix Phase on the Abrasive Wear Behavior of the High Cr White Iron Hardfacing Weld Deposites)

  • 백응률
    • Journal of Welding and Joining
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    • 제16권1호
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    • pp.114-124
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    • 1998
  • The effect of matrix phase (austenite, pearlite, martensite) on the low stress abrasion resistance in the chromium-carbide-type high Cr white iorn hardfacing weld deposites has been investigated. In order to examine matrix phase, a series of alloys with different matrix phase by changing the ratio of Cr/C system by heat treatment were employed. The alloys were deposited twice on a mild steel plate using self-shielding flux cored arc welding process. The low stress abrasion resistance of the alloys against sands was measured by the Dry Sand/Rubber Wheel Abrasion Test(RWAT). Even though formation of pearlite phase in the matrix showed higher hardness than that of austenite, there was no observable difference in wear resistance between the pearlite and austenite phase for the same amount of chromium-carbide in the matrix. On the other hand, the formation of martensitic phase,, from heat treated austenitic alloys (high content of Cr), enhanced wear resistance due to its fine secondary precipitates.

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재생 WC 분산형 Fe계 하드페이싱 용접재료의 마모저항성에 미치는 Mn과 C 첨가의 영향 (Effects of Mn and C Addition on the Wear Resistance for the Recycled WC Dispersed Fe-base Hardfacing Weld)

  • 강남현;채현병;김준기;최종하;김정한
    • 한국재료학회지
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    • 제13권12호
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    • pp.839-845
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    • 2003
  • The abrasion and impact wear resistance were investigated on the hardfacing weld dispersed with the recycled hard metal(HM). The HM was composed of the tungsten carbide(WC) reinforced metal matrix composite. The cored wire filled with the 25-35wt.% HM and 2-8wt.% of the alloying element, Fe-75Mn- 7C(FeMnC), was used for the gas metal arc(GMA) welding. By using the cored wire of the 25wt.% HM and FeMnC addition, the weld showed mostly constant wear loss for the abrasion as a function of the FeMnC content. This was due to the insufficient amount of the tungsten carbide formed during the GMA welding. The FeMnC addition to the 35wt.% HM did not improve the abrasion wear property since the amount of the tungsten carbide formed was decreased with respect to the FeMnC amount. The 6wt.% FeMnC addition to the 35wt.% HM exhibited the better impact wear resistance than the hardfacing weld by 40wt.% HM.

Fe계 Norem 02 경면처리 합금의 고압.수중 마모거동 (Sliding Wear Behavior of Fe-Base Norem 02 Hardfacing Alloy in Pressurized Water)

  • 이권영;오영민;이민우;김선진
    • 한국재료학회지
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    • 제12권8호
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    • pp.608-612
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    • 2002
  • The sliding wear behavior of an iron-base NOREM 02 hardfacing alloy was investigated in the temperature range of $25~250^{\circ}C$ under a contact stress of 103MPa (15ksi). With increasing temperature, the wear loss of Norem 02 in water increased slightly up to $180^{\circ}C$ at which Norem 02 showed the wear loss of 2.1mg. The wear resistance of Norem 02 resulted from the surface hardening due to the strain-induced phase transformation from austenite to $\alpha$'martensite during sliding wear. The wear loss of Norem 02 was smaller in water compared to air at same temperature because the water could be served as a sort of lubricant. The wear mode of NOREM 02 changed abruptly to severe adhesive wear at $190^{\circ}C$ and galling occurred above $200^{\circ}C$. It was caused that the strain- induced phase transformation took place below $180^{\circ}C$ while not above $190^{\circ}C$. Therefore, Norem 02 was considered to be inadequate at high temperature service area.

내마모판의 광폭 경화육성 용접비드 형성을 위한 트윈토치 CMAW 공정개발 (Development of Twin Torch Compound Metal Arc Welding Process to Form for Wide Hardfacing Bead of Wearplate)

  • 조상명;김성덕;황규민
    • Journal of Welding and Joining
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    • 제26권2호
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    • pp.50-54
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    • 2008
  • The wearplate with Cr-C has been used in condition of severe abrasion. Recently, the demand of wearplate made by hardfacing with Cr-C has increased in the world, but it is lack of supply and expensive due to low productivity. CMAW (Compound Metal Arc Welding) is very useful process of several welding methods to make wearplate. In this paper, twin torch CMAW to use twin torch at the same time was developed to improve productivity and to ensure quality of wear plate. When the distance between two touches was smaller than 30mm, arc blow was occurred. However when the distance was larger than 35mm, there was no arc blow any more. If the oscillation path of each torch was overlapped together, the melt through at the overlapped zone was occurred due to concentrated heat input in substrate. On the other hand, the turning point of each torch was open more than 5mm, separated bead was generated. Therefore twin torch CMAW which has adequate conditions was able to make wearplate having flatter surface at the bead connection than single torch.